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  6. Reinforced cardboard "Navi Palette" all-cardboard packaging for large copiers.

Reinforced cardboard "Navi Palette" all-cardboard packaging for large copiers.

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last updated:Sep 26, 2023

ナビエース関東株式会社
ナビエース関東株式会社
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Unifying multiple materials such as wooden pallets into all cardboard! Reinforced cardboard "Naviace" achieves all cardboard packaging for 600kg large copiers.

By using Naviace Co., Ltd.'s reinforced cardboard "Naviace," you can package items like this. This time... a "large copier." 【Before Improvement】 ■ Thick plywood wooden pallet ■ Iron fixing materials for securing the main body ■ Foam polyethylene for cushioning ■ Outer box made of cardboard 【Development Challenges】 ■ The pallet is heavy, requiring improvement in packaging workability ■ Separation is necessary during disposal ■ Weighs 600 kg ■ Localized load with casters ■ Vulnerable to shock due to being precision machinery ■ Unloading requires casters during unpacking 【Results】 ■ Reduction in packaging material weight ■ Reduction in the number of parts/types ■ Reduction in material types ■ Improved disposability ■ Improved recyclability ■ Reduction in material costs ■ Reduction in total logistics costs By adopting the cardboard pallet "Navi Pallet," significant reductions in total logistics costs have been achieved. *For more details, please download the materials from below.*

    Packaging materials
2022-01-26_16h51_47.png

Reinforced cardboard "Navi Palette" all-cardboard packaging for large copiers.

2022-01-26_16h51_47.png
2022-01-26_16h51_47.png
  • Related Link - https://nabiace.co.jp/

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Naviace Co., Ltd. is a reinforced cardboard manufacturer specializing in export packaging/design for heavy goods and collective packaging. We propose "total logistics cost reduction" through heavy goods packaging and export packaging design. This year, 2020, marks our 65th anniversary, and we are further honing our design technology skills. 【What is "total logistics cost reduction"?】 ■ Breakdown of general logistics costs  Transportation costs… 60%  Storage/handling… 27%  Packaging materials… 5%  Management and others… 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose total logistics cost reductions through the design of packaging materials, which includes reducing packaging work hours, improving transportation/loading efficiency, optimizing storage, enhancing unpacking ease, and facilitating disposal. ● Considering production efficiency and delivery efficiency, single-item processing may lead to increased costs. If you can consider a consolidated quantity (30 units or more), it will be easier to present benefits. ● Production may require molds. *For more details, please refer to the PDF materials or feel free to contact us.

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Applications/Examples of results

●Proven Track Record of Reliability● Major Precision Equipment Manufacturers Over 10 awards at the "Japan Packaging Contest" organized by the Japan Packaging Technology Association! ■Awards at the Japan Packaging Contest 2005: Minister of Economy, Trade and Industry Award - "Surface Protection Film Collective Packaging" 2007: Category Award - "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Award - "Headlight Packaging" Logistics Award - "700kg Roll Suspended Packaging" 2009: Minister of Economy Award - "Collective Packaging for 40 Export Chairs" (Highest Award at the Japan Packaging Contest) 2010: Logistics Award - "Two Rolls Suspended Packaging" 2011: President of the Japan Chamber of Commerce and Industry Award - "All Cardboard Packaging for Large Copiers" 2013: Logistics Award - "All Cardboard Packaging for Digital Mixing Consoles" 2014: Appropriate Packaging Award - "Bulk Packaging" 2015: Logistics Award - "Improvement of Paper Joint Lock" 2016: Category Award - "Support Lock - All Cardboard Packaging for Aircraft Seats" *For more details, please refer to the PDF document or feel free to contact us.*

Detailed information

  • 2022-01-26_16h52_05.png

    Old specifications Four types of materials: plywood, iron, EPE, and cardboard.

  • 2022-01-26_16h52_21.png

    New specifications Material is only cardboard.

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[Catalog] Reinforced cardboard "Naviace" All cardboard packaging for motors

[Catalog] Reinforced cardboard "Naviace" All cardboard packaging for motors

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ナビエース関東株式会社

ナビエース関東株式会社

Facility Design Office

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◆Reinforced cardboard "Navi Ace" ◆Cardboard pallet "Navi Palette" We propose improvements to logistics challenges. 【Features】 ~90% of the raw materials are recycled paper~ - Lower CO2 emissions compared to other materials - Higher recyclability than other materials This contributes to carbon neutrality. ~Can be processed using the same methods as regular cardboard~ - Superior processability compared to other materials This allows for custom designs tailored to the contents, which can improve logistics efficiency and contribute to cost reductions such as transportation expenses. *Other materials = wood, iron or steel, plastic resin, paper tube materials, etc. Additionally, we established and relocated a new manufacturing facility in 2023, expanding our production scale. - Smoother deliveries across the Kanto region - Improved quality with new equipment - Production facilities that consider the global environment and labor conditions - Doubling production capacity enables the creation of packaging for heavier and more complex products. *As of September 2023, we changed our company name from Fukuno Cardboard Industry to Navi Ace Kanto.

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