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  6. Example: Press Processing - Optimization of Press Processing Conditions

Example: Press Processing - Optimization of Press Processing Conditions

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last updated:Jun 21, 2024

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Optimize the pressing conditions to improve wrinkle height and strain.

Press processing is a method used in the manufacturing of various industrial products, including automobiles. Since this press processing is often used for mass-produced products, it is desirable to carefully examine the processing conditions in advance using CAE. In this case, we optimized the processing conditions by linking the general-purpose parameter optimization software "AMDESS" with the explicit dynamic analysis software "Abaqus/Explicit Student Edition" (from SIMULIA, USA). We added recommended points based on the density of the data points we had previously investigated! We took measures to avoid falling into local solutions. As a result, we achieved a maximum equivalent plastic strain reduction of 9% while satisfying all constraints. [Analysis Model] ■Blank - Number of nodes: 505 - Number of elements: 400 - Young's modulus: 2.1×10^11 [Pa] - Poisson's ratio: 0.3 *For more details, please refer to the PDF document or feel free to contact us.

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Example: Press Processing - Optimization of Press Processing Conditions

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  • Related Link - https://www.quint.co.jp/jp/pro/amd/amd_exm03.htm

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【Optimization Conditions】 ■ Design Variables - Punch travel time: 0.003 to 0.008 [sec] (Punch penetration depth: 0.03 [m]) - Blank holding force: 200,000 to 400,000 [N] ■ Objective Function: Minimization of the maximum equivalent plastic strain of the blank ■ Constraint Function: Displacement at the right end of the blank: at least -0.024 [m] ■ Approximation Model: CRBF (Convolutional RBF) *For more details, please refer to the PDF document or feel free to contact us.

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Kuin Co., Ltd. is a venture business company specializing in computational mechanics and CAE software development, founded with a strong desire to "enter the overwhelmingly overseas-dominated CAE software field with original Japanese products." We are committed to originality and operate under the motto "Dreamy CAE from Japan," focusing on the development, sales, and support of our own CAE software. ≪Software≫ ● Structural Optimization OPTISHAPE-TS Useful for various situations such as initial design stages and improvements to existing shapes. ● CAD Model Generation S-Generator Converts optimized shapes into CAD models. ● Image-Based Structural Analysis VOXELCON Directly models and analyzes CT images and STL data from CAD. ● General Parameter Optimization AMDESS Parameter optimization done with the ease of using spreadsheet software. ● SOLIDWORKS Add-in Structural Optimization HiramekiWorks Performs structural optimization within SOLIDWORKS and automatically generates CAD models of the resulting shapes.

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