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  6. Case Study of Automation Solutions in Post-Processing: Systematization

Case Study of Automation Solutions in Post-Processing: Systematization

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last updated:Mar 04, 2024

JUKI
JUKI
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Collaboration between parts management process and manual insertion process! A case where production efficiency improved without any interruption in parts supply.

We would like to introduce a case where systematization was achieved through an automation solution for the post-process. The customer's concerns included issues such as "work stoppage time due to parts shortages caused by the lack of coordination between the manual insertion process and the parts management process" and "high labor and costs in production management." After implementation, we received feedback such as "significant reduction in work time and management labor" and "it became possible to manage production processes such as inventory management of production parts and finished products, as well as insertion labor management." [Challenges] - Work stoppage time due to parts shortages caused by the lack of coordination between the manual insertion process and the parts management process. - Management of parts on shelves and quantities is done manually, leading to human errors such as omissions and ordering mistakes. - High labor and costs in production management. - Uncertainty about how to systematize and automate processes. *For more details, please refer to the PDF document or feel free to contact us.*

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2023-02-17_16h10_55.png

Case Study of Automation Solutions in Post-Processing: Systematization

2023-02-17_16h10_55.png
2023-02-17_16h10_55.png
  • Related Link - https://www.juki.co.jp/smt/solution-mi/systematiza…

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【Results】 - By coordinating the parts management process and the manual insertion process, production efficiency improved without any interruptions in parts supply. - Achieved a significant reduction in working hours and management workload. - Enabled production management of parts, finished goods inventory, and insertion workload management. - Unified production management became possible through integration with ERP and MES systems. *For more details, please refer to the PDF document or feel free to contact us.*

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Special-shaped component insertion machine 'JM-50'

Special-shaped component insertion machine 'JM-50'

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MR-Series Abnormal Shape Component Insertion Machine

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JUKI Irregular Parts Insertion Machine 'JM-Series'

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JUKI

JUKI

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Since its founding in 1938, JUKI has provided the highest quality products and services to the global industrial sector, achieving sustainable growth. The driving force behind this development has been the commitment to "everything for our customers." In addition to challenges in product development that drive innovation, we contribute to our customers' value creation with solutions that dramatically enhance the productivity of their factory lines. As a global company with customers in over 185 countries, JUKI will continue to pursue innovative challenges globally while maintaining its DNA of evolution and transformation.

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