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  6. Actual machine test for sludge recovery generated during heat treatment processing.

Actual machine test for sludge recovery generated during heat treatment processing.

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last updated:Feb 13, 2023

吉川塩ビ工業所
吉川塩ビ工業所

We will introduce a practical test where the black, opaque sample showed improved transparency after processing!

At an automotive parts processing company, a process for heat treatment of products involves performing gear hardening at a high temperature of 190°C using chemical agents. Using a filter press machine, black fine sludge particles under 100μ are collected from the chemical liquid, but the filter needs to be removed and cleaned every night, which incurs labor and costs. As a result of a practical test using the sludge recovery device "M1-250M," the collection and dewatering time was reduced to one-fourth of the conventional time, while filter cleaning time was reduced to one-fifth, and labor costs were halved, leading to significant cost savings. [Overview] ■ Amount of chemical liquid with sludge contamination: Approximately 120L ■ Classification: Fine black sludge under 100μ ■ Recovery device used: M1-250M standard unit ■ Sludge recovery time: Approximately 10 minutes ■ Sludge dewatering time: Approximately 30 minutes ■ Sludge recovery capacity: Approximately 3.7kg ■ Condition after treatment of chemical liquid: Improved transparency *For more details, please refer to the PDF document or feel free to contact us.

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Actual machine test for sludge recovery generated during heat treatment processing.

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Actual machine test for sludge recovery generated during heat treatment processing.

Actual machine test for sludge recovery generated during heat treatment processing.

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吉川塩ビ工業所

吉川塩ビ工業所

Facility Design Office

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Yoshikawa Vinyl Industry Co., Ltd. manufactures and rents various devices made of resin and metal. We handle general resin processing, hard and soft resins, and various special resins such as Acrylite, polypropylene, polyethylene, polycarbonate, and special welding processing for PPS, as well as installation work. Additionally, you can also rely on us for high-speed carbon fiber baking processing and dissimilar joining processing of special resins and metals.

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