Cost reduction and space-saving for press and mold equipment is possible! Introducing molding examples of "ZENFormer."
When forming parts that generate eccentric loads, such as automotive camshaft sprockets, "ZENFormer" enables step processing that disperses the pressing force by combining punches of different lengths. This reduces the forming load, allowing for cost reduction and space-saving in press and mold equipment, as well as extending the lifespan of molds. Additionally, with current detection sensors, we have established a new laminated technology that maintains magnetic characteristics similar to conventional products while using inexpensive directional electromagnetic steel sheets, achieving a significant cost reduction of materials to less than one-tenth. 【Case Overview】 <Automotive Camshaft Sprocket> ■ Step processing that disperses the pressing force by combining punches of different lengths is possible ■ Reduces forming load ■ Extends mold lifespan *For more details, please refer to the PDF materials or feel free to contact us.
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【Other Case Summary】 <Current Detection Sensor> ■Issue: Made with expensive magnetic materials (high material costs) ■Results - Used inexpensive oriented electrical steel sheets - Established a new lamination technology that enables product development while maintaining magnetic characteristics similar to conventional products - Achieved a significant cost reduction, bringing material costs down to less than one-tenth *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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We contribute to product creation in various fields with our original digital servo press machines from the Electric Discharge Machining Research Institute. The "ZENFormer" series features advanced functions that achieve our unique technology of complete parallel control. At the newly opened Yamato office in November 2020, we have a full range of series available, and through our sharing service, where these devices can be shared, we also utilize them as a research lab. By integrating communication technology and sensor technology into our products, we provide services that promote digital transformation (DX) with intelligent servo press machines, contributing to the manufacturing needed for the future. Additionally, at the Wakasa factory, we handle a wide range of molds essential for press machines. We manufacture and sell press molds, general-purpose molds, and special molds, including our original brand, the Miyagi High Set series. We also engage in other metal processing.