World-class overwhelming high precision! Achieving constant parallelism and micron-level repeatability precision at the bottom dead center through unique control.
"ZENFormer" is a digital servo press machine that achieves complete parallel control through its unique mechanism of "four-axis independent control," which operates a single slide using four ball screws. By employing linear scales installed at the four corners of the slide, it performs full closed-loop feedback control, ensuring that the slide remains parallel at all times. It also continuously corrects variations in the bottom dead center position, minimizing them to achieve high-precision molding. Additionally, it is capable of generating full power throughout the entire stroke, something that conventional mechanical presses cannot achieve. As a mechanical press with low environmental impact, it is also ideal for replacing hydraulic presses. 【Features】 ■ Strong parallel control against eccentric loads ■ Full power generation possible at any position during the stroke ■ Micron-level repeat accuracy at the bottom dead center ■ Numerical and visual representation of press processing *For more details, please refer to the PDF document or feel free to contact us.
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ZENFormer is a digital servo press developed with the concept of achieving high precision comparable to that of machine tools. 【Common Features of the ZENFormer Series】 ■ Strong parallel control against eccentric loads By employing linear scales at all four corners of the slide, full closed-loop feedback control is implemented, allowing the slide to be kept parallel at all times. This enables high-precision processing even when eccentric loads occur. ■ Full power generation possible at any position during the stroke In conventional mechanical presses, the generated pressure varies depending on the stroke position, but the ZENFormer can generate full power throughout the entire stroke. Therefore, high-precision processing is also possible for deep drawing and forming. ■ Micron-level repeatability accuracy at the bottom dead center The variation in the bottom dead center position across all four axes is minimized through full closed-loop feedback control for each axis, ensuring constant correction. Even during continuous operation, the variation in the bottom dead center position remains within ±1µm. Details of the machine specifications, including stroke, can be customized to suit the customer's application. Please feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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We contribute to product creation in various fields with our original digital servo press machines from the Electric Discharge Machining Research Institute. The "ZENFormer" series features advanced functions that achieve our unique technology of complete parallel control. At the newly opened Yamato office in November 2020, we have a full range of series available, and through our sharing service, where these devices can be shared, we also utilize them as a research lab. By integrating communication technology and sensor technology into our products, we provide services that promote digital transformation (DX) with intelligent servo press machines, contributing to the manufacturing needed for the future. Additionally, at the Wakasa factory, we handle a wide range of molds essential for press machines. We manufacture and sell press molds, general-purpose molds, and special molds, including our original brand, the Miyagi High Set series. We also engage in other metal processing.
![[Processing Example] Half-cut of multilayer film / Punching of asymmetric film](https://image.www.ipros.com/public/product/image/12c/2000799354/IPROS16065121421870034628.png?w=280&h=280)