Achieving high-precision sieving (with an opening width of about 2μm) that is difficult with commercially available woven nets using ultra-fine filters! Adopted by chemical, pharmaceutical, electronic component manufacturers, and laboratories.
The "Micro Sieve" provided by Takeda Tokyo Process Service is a fine mesh formed into a sheet shape using the electroforming method. Since it is created with electroplated nickel without a photolithography process, the surface is flat, with excellent precision in opening width and no variation. *We accept opening widths (mesh openings) starting from 2μm, but we also have prototype results for openings smaller than 2μm, so please feel free to consult us. (Prototype result: opening width of 0.1μm) 【Industries Using This Product】 Chemical manufacturers / Pharmaceutical manufacturers / University research institutes / Processing equipment manufacturers / Electronic component manufacturers 【Features】 ■ The opening shape is a square inverse taper shape (bowl shape) ■ Can accommodate some specifications such as rectangular, hexagonal, and round shapes ■ Composition is over 99.9% nickel ■ Properties are similar to metallic nickel ■ By applying a support grid (reinforcement mesh), it is possible to enhance strength during sieving *For more details, please refer to the PDF document or feel free to contact us. *We are currently also offering [free samples]; please inquire if you are interested.
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【Case Studies (Excerpt)】 ■ A major chemical manufacturer - Thanks to the lineup of mesh pitches, we were able to compare permeability and durability, which was helpful. ■ A university research lab - Using micro sieves for electromagnetic wave filtering worked well. ■ A major processing equipment manufacturer - By using sieves with opening widths of 3, 4, and 5 μm, we were able to sort particles in 1 μm increments, which dramatically improved the performance and quality of our products. ■ A major chemical manufacturer - By using high-opening-rate mesh, we have established a prospect for high-precision sorting in mass production. ■ A major electronic components manufacturer - We were able to remove fine dust and foreign substances contained in the paste. *For more details, please refer to the PDF document or feel free to contact us. *We are currently also offering [free samples]; please inquire if you are interested.
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【Applications】 ■Electronic devices - Dust filters, waterproof filters, fine powder classification sieves, electromagnetic wave shields ■Medical - Electrolyte separation filters, precision filtration filters, bacteria and virus removal filters, electrostatic adsorption biofilters ■Automotive - Exhaust filters, fuel cell filters
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We will always keep in mind our "challenge to manufacturing," focusing on issues and goals to exceed our customers' expectations. We support our customers' product development with careful and prompt responses. We will respond to your requests and inquiries promptly and thoroughly, ensuring a robust system at all times. We are flexible in accommodating requests for small lots, including support for prototypes starting from just one piece. Please feel free to contact us first. * Quality Management System ISO 9001 certified, Environmental Management System ISO 14001 certified.