Due to its difficulty in evaporating even at high temperatures, it suppresses oil film breakage! Here is a case study where maintenance costs were successfully reduced by 2 million yen.
Since its establishment as a truck body manufacturer in 1940, Company A in the Tokai area has been responsible for the production of commercial vehicles and contributing to the local community. We would like to introduce a case study where they adopted the "Chain Master" for high-temperature drive systems. The painting drying furnace operates at high temperatures of 150 to 180°C to cure the electrocoated paint on the vehicle bodies, causing the oil for the conveyor chain inside the furnace to evaporate. This leads to increased wear due to reduced lubrication, shortening the lifespan of the chain and increasing the frequency of replacements, resulting in significant maintenance costs. After adopting the Chain Master, they successfully extended the lifespan of the chain and were able to reduce maintenance costs. 【Case Overview】 ■ Background - Maintenance costs for the chains used in the painting drying furnace were a challenge. ■ Solution - Adoption of the Chain Master to suppress oil film depletion. ■ Effect - Successfully extended the lifespan of the chain and contributed to the reduction of maintenance costs and oil consumption. *For more details, please refer to the PDF document or feel free to contact us.
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【Summary of Chain Master Effects】 ■ Maintenance of oil film due to low evaporation at high temperatures = Maintenance of lubrication ■ Extension of chain life ■ Reduction in oil consumption ■ Energy saving (expected effects due to maintenance of lubrication) *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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1: Solution Idemitsu is always working to identify challenges and issues related to lubricants in our customers' production sites, and is dedicated to developing solutions and providing technical support. We respond to various customer requests, including energy conservation and optimal oil selection. 2: Ecology Idemitsu is at the forefront of developing environmentally friendly lubricants to address various environmental issues, such as preventing global warming, reducing hazardous waste, and protecting the ozone layer. We provide our customers with the latest information and contribute to greater environmental protection. 3: Global Idemitsu has already established a supply system for lubricants of the same quality in major regions around the world and is working to build a support system similar to that in Japan. We will respond to our customers' globalization and act as a partner chosen by customers worldwide.