A system where all aspects of the production process, such as incoming goods, production, inventory management, and shipping, are interconnected, resulting in a dramatic improvement in factory productivity.
We would like to introduce a case study of our "Production Management System" implemented for companies manufacturing automotive switch components. Although they were using a Kanban system for production, it was unclear how much they had produced, and they were not creating delivery notes. By implementing this system, it became clear "by when and how much will be delivered," allowing for early production planning and successfully improving production efficiency. 【Case Overview】 ■ Objectives/Requests - We want to operate using electronic Kanban. - We want to manage inventory of hierarchical components and accurately place orders for raw materials. - We want to prevent counting errors. ■ Solution - Implemented a production management system. - Added production instruction and actual quantity management functions. - Changed the counters to more accurate ones and linked them to the system. *For more details, please refer to the related links or feel free to contact us.
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【Other Case Summary】 ■Results After Implementation - By utilizing electronic kanban data, it has become possible to accurately grasp the production numbers of the company, allowing for easy planning from short-term to long-term. - Since inventory is deducted at the moment it is measured by the counter, it has become possible to manage the inventory of complex hierarchical components. - It has become possible to predict raw material stockouts, enabling appropriate ordering. - Improvements in the accuracy of the counter and double-checking with the system have helped prevent counting errors. *For more details, please refer to the related links or feel free to contact us.
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Our company specializes in four business areas: solution services, system contract development, supply services, and technical services, each demonstrating its expertise to provide suitable solutions for our customers. We can handle everything in-house, from planning and design to the integration of systems and specialized equipment, as well as maintenance. Additionally, we offer appropriate system proposals along with our own packaged software products.