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  6. [Case Study] Establishing a Preventive Maintenance System from Scratch in a New Factory

[Case Study] Establishing a Preventive Maintenance System from Scratch in a New Factory

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last updated:Sep 15, 2023

八千代ソリューションズ
八千代ソリューションズ
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A case where an ideal equipment maintenance system was established and passed the ISO 22000 audit in a paperless manner.

In 2019, Kumamoto Daido Foods Co., Ltd. was established as a group company of Kumamoto Daido Seika Co., Ltd., which wholesales delicious vegetables and fruits harvested nationwide. The company procures vegetables and fruits from contracted farmers and also engages in its own cultivation. As a newly established company, the equipment maintenance system started from scratch. To create a system that enables stable supply of high-quality products through preventive maintenance, they introduced "MENTENA." 【Challenges】 - The newly established factory did not have an equipment maintenance system in place, and it was starting from zero. - They aimed to establish and implement a qualified maintenance plan, but it was important to cycle through the maintenance PDCA. - They felt limited by managing systems and maintenance records on paper and Excel. - They wanted to introduce an equipment maintenance system that was user-friendly on-site and cost-effective. *For more details, please refer to the PDF document or feel free to contact us.*

    Facility Management System
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[Case Study] Establishing a Preventive Maintenance System from Scratch in a New Factory

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**Effects** - It has become easier to establish annual and monthly plans, allowing for a better understanding of appropriate maintenance timing, failure points, and the budget needed for maintenance. - Preventive maintenance has become possible, contributing to the safety of the workplace and the quality of products. - During the ISO 22000 audit, the utilization of the equipment management system has been recognized for achieving efficiency and visibility as part of ensuring product quality. *For more details, please refer to the PDF document or feel free to contact us.*

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Maintenance System "MENTENA"

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[Case Study] Established a preventive maintenance system from scratch at a new factory, successfully built an ideal equipment maintenance system, and passed the ISO 22000 audit paperlessly.

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Kumamoto Daido Foods Co., Ltd. was established in the first year of Reiwa as a group company of Kumamoto Daido Seika Co., Ltd., which wholesales delicious vegetables and fruits harvested nationwide. The company procures vegetables and fruits from contracted farmers and also engages in its own cultivation. As a newly established company, it started from scratch in terms of equipment maintenance systems. To create a structure that enables stable supply of high-quality products through preventive maintenance, they have introduced 'MENTENA.' For more details, please refer to the related products below.

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八千代ソリューションズ

八千代ソリューションズ

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Yachiyo Solutions Co., Ltd. is a private business company established to utilize the knowledge and experience cultivated by its parent company, Yachiyo Engineering Co., Ltd., over more than 60 years, in order to realize the formation of sustainable local communities and the long-term growth of businesses. Our company develops and implements solutions for digital transformation (DX) as the number one partner for our customers, providing services that treat data as an asset. Additionally, we continuously refine the quality of our services to exceed customer expectations, contributing to the improvement of decision-making quality and productivity for our clients. As the first initiative, we will inherit the cloud maintenance system "MENTENA" from our parent company and develop it as our main service.

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