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  6. [Article] How to Reduce Lead Time and Inventory in Low-Volume, High-Variety Production

[Article] How to Reduce Lead Time and Inventory in Low-Volume, High-Variety Production

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last updated:Aug 19, 2022

伊東商会
伊東商会
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Case Study on the Utilization of Manufacturing Execution System (MES): "Approaches to Reducing Lead Time and Inventory in Low-Volume, High-Variety Production"

As we have transitioned from mass production of a few varieties to an era where small-batch production of many varieties and production of varying types and quantities are mainstream, are you facing the following challenges? - The production process has become more complex, making it difficult to grasp production conditions based solely on the intuition of the site. - It is challenging to reduce inventory levels and shorten lead times due to small-batch production of many varieties and production of varying types and quantities. - It is difficult to advance lot size reduction at the appropriate timing and quantity. Utilizing digital tools is one effective means of understanding the production conditions of complex processes like small-batch production of many varieties and production of varying types and quantities. A "Manufacturing Execution System (MES)" that visualizes the operational status of manufacturing equipment is one of the effective tools for solving common challenges encountered when advancing small-batch production of many varieties. With a Manufacturing Execution System (MES), you can "connect to PLCs and servers to collect equipment data and visualize the operational status of equipment throughout the factory." Now, let’s introduce some examples of how to advance "small-batch production of many varieties" using a Manufacturing Execution System (MES).

    Process Control SystemIoT
IPROS30329818021610272989.png

[Article] How to Reduce Lead Time and Inventory in Low-Volume, High-Variety Production

IPROS30329818021610272989.png
IPROS30329818021610272989.png
  • Related Link - https://www.itnet.co.jp/itopura/technews/post_1.ht…

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"ItoPla!" is a web magazine that introduces the latest technology news from Ito Shokai, a comprehensive trading company for industrial machinery, as well as projects we have been involved in. Ito Shokai has set the mission of "contributing to customers and society through the value created from new combinations" and provides a diverse range of system proposals and technical support that go beyond the framework of a trading company. "ItoPla!" is named after the keyword "ITO Plus," which is related to our mission. The purpose of "ItoPla!" is to create opportunities to solve the challenges faced by our customers through the introduction of not only the products we handle and the systems we can propose but also the solutions that have led to successful projects. Additionally, it aims to create encounters between customers and new technologies. The web magazine "ItoPla!" will provide information that serves as innovative ideas for customers through solutions that can only be proposed by Ito Shokai.

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Manufacturing Execution System ProManage MES (Cloud Version)

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伊東商会

伊東商会

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Ito Trading Company is a trading company specialized in industrial machinery. This year marks the 67th anniversary of our company, which provides products and services that evolve "moving things," from motors, reducers, and brakes to automation using robots and IoT. We offer a wide range of solutions tailored to our customers' needs, so please feel free to contact us with any requests.

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