Non-contact automatic inspection system that significantly reduces inspection man-hours.
Wouldn't it be better to automate dimension measurements, such as assembly inspections, without human intervention? "There's a shortage of manpower on the production line." "I want to reduce the risk of injury and human error by streamlining the production line." "I want to improve inspection efficiency." "I don't want to have multiple measuring jigs." 'Vectro2' is a non-contact automatic inspection system that solves these issues and significantly reduces inspection labor. By conducting non-contact and automatic product inspections with a collaborative robot equipped with Vectro2, you can reduce labor costs, prevent the risk of injury and human error through automation, and improve the quality of inspections. Additionally, it captures the two-dimensional cross-section of the inspection area, eliminating the need for multiple measuring jigs. It measures steps, gaps, arcs, edge chipping, through holes, sealing areas, angles, etc., with high precision and outputs inspection result reports. 【Features】 ■ Non-contact and automatic gap, step, and R measurement tool ■ A wide range of measurement functions compatible with various shapes ■ Reliability of measurements certified by ISO17025 ■ Versatility that is compatible with any manufacturer of collaborative robots
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basic information
【Specifications】 [Hardware] ■Product Name: Vectro2 ■Weight: 460g ■Dimensions: 116 x 134 x 46.5 mm (W x D x H) ■Storage: 2GB ■Power Supply: Rated Power: 6W (12V @ 0.5A) ■Protection Rating: IP50 ■Operating Temperature: 0 to 40℃ ■Ethernet: 100Mbps Fast Ethernet (100BaseTX) ■Communication Protocol: TCP/IP, Modbus TCP [Measurement Head] ■Field of View: 60mm ■Measurement Distance: 57mm ■Repeatability: ±25μm ■Laser: Class 2M (with automatic dimming function) ■Laser Wavelength: R: 650nm, V: 405nm ■Dimensions (W×D×H): 56×99×41mm (with protective cover) ■Weight: Approximately 170g ■Operating Temperature Range: 0 to 40℃ ■Storage Temperature Range: -20 to 60℃
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Applications/Examples of results
【Application Examples】 ■ Gap/step measurement of door panels ■ Gap/step measurement of automotive interiors ■ Gap/step measurement of joint areas ■ Dimension measurement of tire grooves ■ Gap/step measurement of plated parts ■ Gap/step measurement of panels ■ Gap/step measurement of tail lamps ■ Gap/step measurement of home appliance backs ■ Measurement of processing radii, etc.
Company information
Fujitec Technical Research Co., Ltd. is a proposal-based consulting company that provides cutting-edge technology to the technical development field of the manufacturing industry. The industries we work with are diverse, including automotive, energy plant construction, materials, steel, chemicals, railroads and roads, food, electronics, heavy machinery, and medical sectors. In these industries, there are numerous technical challenges from product design to manufacturing and construction, and themes that need improvement, such as "reducing production costs," "improving quality," "enhancing performance," and "shortening manufacturing processes," are never-ending. To address these challenges, we support our customers through two types of businesses.