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  6. [Case Study Publication] Examples of Picking Error Prevention with Poka-Yoke Products

[Case Study Publication] Examples of Picking Error Prevention with Poka-Yoke Products

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last updated:Aug 29, 2022

oneA アローカンパニー
oneA アローカンパニー
  • Official site

Introducing a case study of our adoption in the automotive manufacturing sector! A poka-yoke product that allows for optional setting of the opening and closing positions, with fine adjustments possible.

OneA Corporation manufactures poka-yoke products through consistent domestic production. We provide ARROW quality improvement tools to prevent human errors in various situations such as manufacturing and logistics. This time, we would like to introduce a case where our poka-yoke product, the Poka-Yoke Roll Shutter, was adopted in an automotive-related manufacturing site. [Challenge] Due to the repetitive nature of the same tasks in the manufacturing environment, picking mistakes often occurred, where workers accidentally retrieved the wrong parts. [Proposal] We proposed the Poka-Yoke product, the "Poka-Yoke Roll Shutter APG-RS3 Series." [Result] By ensuring that picking cannot be done solely based on the worker's intention, we were able to resolve the issue. *For more details, please refer to the PDF document or feel free to contact us.

    shutterothers
ポカヨケ.jpg

[Case Study Publication] Examples of Picking Error Prevention with Poka-Yoke Products

ポカヨケ.jpg
ポカヨケ.jpg
  • Related Link - http://www.one-a.co.jp/business/industry/

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basic information

【Poka-Yoke Products】 - Various types of Poka-Yoke devices are available, including shutter-type, sensor-type, and those with displays, but the roll-type shutter in ready-made products is only the APG-RS3. - The opening and closing position can be set as desired, with fine adjustments possible. - Installation is easy as it is controlled by input and output signals. - Special arrangements can allow for printing on the screen.

Price range

P2

Delivery Time

P3

※The delivery time may vary depending on the quantity, so please feel free to contact us.

Applications/Examples of results

【Examples of Problem Solving】 ■Measures against input errors ■Efficiency improvement of sorting tasks ■Prevention of contamination due to omissions ■Prevention of skipping processes

Company information

oneA

oneA アローカンパニー

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OneA Corporation has over 90 years of manufacturing experience and utilizes the technology and state-of-the-art equipment developed through its own brand business to provide total support from design and development to manufacturing and sales, meeting various customer needs. Our anti-error shutters prevent mistakes in parts picking during operations. If you have any concerns, please feel free to contact us.

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