Quality System: Quality Characteristic Monitoring System

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last updated：Jun 21, 2022

協立電機

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Real-time data collection and trend graph display! Achieved improvement in equipment utilization rate.

The "Quality Characteristic Monitoring System" is a solution that creates trend graphs from data such as equipment operating status and production results, supporting data analysis tasks. By detecting upper and lower limit exceedances and data variations, it is possible to provide alarm notifications through a patlite light or email. As a result of implementation, the manual tasks of data extraction, editing, and analysis have been automated, reducing the burden on operators. 【Effects of Implementation】 - By visualizing product quality, stable quality has been maintained, resulting in a lower percentage of defective products. - By anticipating equipment failures and performing maintenance or replacements before breakdowns, equipment operating rates have improved. - The automation of data extraction, editing, and analysis tasks that were previously done manually has reduced the burden on operators. *For more details, please refer to the PDF document or feel free to contact us.

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【Background of System Implementation】 ■ Due to the inability to grasp data such as equipment operating status and production results in real-time, there were delays in responding to equipment failures and a decline in product quality, which affected production. ■ In quality control operations and prototype analysis, data that was being stored daily was manually extracted, edited, and analyzed by workers, leading to time-consuming analyses and placing a significant burden on the workers. 【Objectives of System Implementation】 ■ Improvement of Yield - Detect signs of yield decline and equipment failures, enabling proactive measures. ■ Visualization of Manufacturing Status - Collect equipment operating status and production results at regular intervals to visualize the manufacturing situation. *For more details, please refer to the PDF document or feel free to contact us.