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  6. Successfully developed a dual axial gap type high-speed induction motor!

Successfully developed a dual axial gap type high-speed induction motor!

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last updated:May 18, 2023

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[Call for Joint Development] A small high-power motor developed by Professor Masato Enokizono of the Vector Magnetic Properties Research Institute, capable of continuous operation at 10,000 RPM with a diameter of approximately 10 cm and air cooling.

On March 22, we introduce the "Induction Motor" featured in the newspaper. ▼ What is an "Induction Motor": It has a simple and robust structure, can withstand harsh environments, is low-cost, and requires no maintenance. However, its use in EVs necessitates larger sizes to produce high output, which leads to overheating and makes long-duration operation challenging... Therefore, we successfully invented a practical 80μm steel plate! This presents a new option that overturns the common belief that "induction motors are impossible!" ■ Utilized in various industries, simple and robust, resistant to harsh environments, low cost, maintenance-free ■ High output requires larger sizes, but high output can also be achieved with small sizes through high-speed rotation, though heat generation in the iron core is an issue ■ Currently, electromagnetic steel plates are about 300μm; thinning reduces heat generation, and we have invented a practical 80μm steel plate ■ Thin steel plates are difficult to laminate, so we will mass-produce them using a winding lamination method. A dual-type rotor that is sandwiched from both sides further increases torque ■ EV synchronous motors generate significant coil heat, and magnets are sensitive to heat, requiring water cooling systems; the developed induction motor uses air cooling, and low output can be integrated into four wheels ■ Challenges for high-speed operation include coil winding, processing ultra-thin electromagnetic steel plates, and achieving low friction in the rotating shaft. We aim for practical application through joint research with specialized technology manufacturers.

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Successfully developed a dual axial gap type high-speed induction motor!

IPROS35197247658044063403.jpeg
IPROS35197247658044063403.jpeg
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One of the challenges is the balancing technology for achieving robust high-speed rotation. This includes careful and uniform coil winding, lamination, processing, and assembly of ultra-thin electromagnetic steel sheets, low friction and load-bearing properties of the rotating shaft, and the manufacturing and assembly of rotor secondary conductors. We aim to form a consortium with small and medium-sized manufacturing companies that have their own specialized technologies and to advance joint research towards practical application. In the joint research, we believe that we will move forward without holding back on technology. We would greatly appreciate it if your company could also consider this. *For more details, please refer to the related links or feel free to contact us.*

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Vector Magnetic Property Analysis / Iron Loss Analysis Software μ-E&S Comprehensive Catalog

Vector Magnetic Property Analysis / Iron Loss Analysis Software μ-E&S Comprehensive Catalog

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NEW! High-speed measurement of iron loss under rotating magnetic flux achieved with Vector BH Analyzer (manufactured by Metron Giken)

NEW! High-speed measurement of iron loss under rotating magnetic flux achieved with Vector BH Analyzer (manufactured by Metron Giken)

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Vector magnetic properties refer to

Vector magnetic properties refer to

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Vector Magnetic Property Analysis Technical Column

Vector Magnetic Property Analysis Technical Column

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Next-generation iron loss evaluation model / μ-E&S Technical Documentation

Next-generation iron loss evaluation model / μ-E&S Technical Documentation

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Iron Loss Analysis Tool [μ-E&S] Document

Iron Loss Analysis Tool [μ-E&S] Document

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Vector Magnetic Property Analysis Case Study 1

Vector Magnetic Property Analysis Case Study 1

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Vector Magnetic Property Analysis Case Study 2

Vector Magnetic Property Analysis Case Study 2

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Vector Magnetic Property Analysis Case Study 3

Vector Magnetic Property Analysis Case Study 3

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Vector Magnetic Property Analysis - Case Study 4

Vector Magnetic Property Analysis - Case Study 4

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Vector Magnetic Property Analysis Case Study 5

Vector Magnetic Property Analysis Case Study 5

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Vector magnetic characteristic analysis: Visualization of magnetic materials

Vector magnetic characteristic analysis: Visualization of magnetic materials

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A video site introducing analysis know-how: "AnalysisKnowHow.com"!

A video site introducing analysis know-how: "AnalysisKnowHow.com"!

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Technical Document "The World of Electromagnetic Simulation - From Electromagnetic Phenomena, Maxwell's Equations, to Analysis Examples Using Finite Element Method"

Technical Document "The World of Electromagnetic Simulation - From Electromagnetic Phenomena, Maxwell's Equations, to Analysis Examples Using Finite Element Method"

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Facility Design Office

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With the motto of providing prompt responses and cutting-edge technology, our experienced technical staff directly offers services aligned with the corporate timeline. We aim to contribute to researchers and engineers in the R&D and design departments by incorporating the latest technologies, which are gaining attention at electrical engineering societies, into our software, continuously disseminating state-of-the-art tools and information. ■ For customers who are not experts in analysis μ-EXCEL is an easy and fast analysis software for initial assessments. By simplifying operations and quickly delivering results, we aim to first evaluate the effectiveness of ideas. Additionally, we offer a subscription service that lowers the barrier to entry. For a monthly fee of 9,800 yen, users can access the software without limits, with the option to subscribe on a monthly basis only when needed or to resume at any time. As part of our comprehensive support system, "Analysis Know-How.com" has been created. This site compiles the overview and techniques of analysis work into short videos. Users can efficiently search during their spare time on their smartphones. If you still have questions, please send your Excel file as an email attachment, and our experienced supporters will review it and provide answers. ■ For customers who want to delve even deeper We are expanding our business into specialized themes.

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