Shortening the lead time from 40 days to 30 days! Successfully implementing Asprova in the Japanese factory has been realized in the Chinese factory as well.
At Okamoto Seiki (Zhangjiagang) Co., Ltd., there were issues such as having a large amount of work-in-progress and finished goods inventory, and not calculating required quantities, which made it impossible to perform unit cost calculations. After the introduction of 'Asprova', the lead time was reduced from 40 days to 30 days. The Gantt chart is reliable, allowing us to understand the situation on the shop floor without having to go there. Additionally, as a side effect, the in-factory inventory has decreased, and the necessary space for the factory, which is 90 meters long and 50 meters wide, has been halved. [Problems Before Implementation] ■ The lead time was long at 40 days ■ There was a large amount of work-in-progress and finished goods inventory ■ Due to not calculating required quantities, unit cost calculations could not be performed *For more details, please refer to the PDF document or feel free to contact us.
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【Implementation Effects】 ■ Based on previous experience, some operations were able to start within just two months. ■ Lead time was reduced from 40 days to 30 days (and is getting closer to 21 days). ■ The Gantt chart is reliable, allowing us to understand the situation on-site without having to go there. ■ When it seemed that raw material arrangements would not be timely, I began to tell sales, "Please confirm the order quickly." ■ We are now able to perform cost calculations simultaneously with the required quantity calculations. ■ Raw material arrangements have become more accurate, and inventory of raw materials has been reduced. ■ During the implementation process, we were able to build a trusting relationship with Chinese employees. *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Company information
Asprova Co., Ltd. was established in 1994 as Japan's first company specializing in scheduling, and since then, we have continued to focus on the development and sales of the production scheduling software Asprova. During this time, we have continued to upgrade our software for over 25 years while being refined by our customers in the manufacturing industry both domestically and internationally. Not only do we boast a high market share in Japan, but we have also supported multiple languages in over 10 countries and built a support system worldwide, accumulating numerous implementation achievements in more than 30 countries around the globe.
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