Low cost and high performance! Introducing our unique casting technology that integrates aluminum of the same material and melting point through one-piece casting.
Satokin has independently developed a casting technology that incorporates aluminum pipes into castings using sand casting, achieving fusion without melting the pipes. The key point is that the aluminum pipes are embedded within the product. Molten aluminum is poured into the same material and same melting point aluminum pipes set in the sand mold, allowing them to adhere (fuse) without melting the pipes. Additionally, a unique casting technology has been developed to embed pure copper pipes into castings, achieving adhesion (fusion). By replacing with pure copper pipes, it has become possible to significantly improve thermal conductivity. **Features of the Aluminum Pipe Embedding Method:** - Aluminum pipes are embedded within the product. - Enables the manufacture of hydraulic control components that are low-cost, high-performance, and excellent in recyclability. - Allows for the production of castings that are processing-free, lightweight, high-rigidity, and highly recyclable. *For more details, please refer to the PDF document or feel free to contact us.*
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【Product Example】 ■Product Name: BRAKE CALIPER ■Material: AC4CH-F ■Industry Served: Automotive Parts (Suspension Related) ■Supported Lot Size: 1 to 100 pieces ■Product Weight: 3.5kg ■Product Size: 280×170×130 ■Highlights - Utilizes fine-grained sand to achieve a casting surface comparable to that of molds - Technology for casting aluminum pipes with aluminum *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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At Satokin, we are building a unique casting plan to achieve high-precision and high-quality sand casting for both small and large items. We specialize in aluminum and copper alloys, developing our original know-how in sand casting technology, including mold design tailored to shapes and specifications, as well as the design of sand cores. We are also continuously working on the development of new methods to further improve quality. Our products are well-regarded for their reliable quality, even in cases requiring high confidentiality and strict standards against casting defects. By using fine-grained sand molds, we achieve surface roughness comparable to that of metal molds and realize a wall thickness of 1.25mm through our unique casting methods. 【Main Equipment】 Organic self-hardening sand regeneration treatment machine (alkali phenol) Continuous mixers: 3 units Molding lines: 2 lines (for large and small items) Melting furnaces: 5 units (copper alloy: 300kg, 680kg x 2; aluminum alloy: 200kg, 650kg x 2) Luminescent analysis device: 1 unit Three-dimensional measuring machine: 1 unit Fine cutter: 1 unit Vacuum pump: 1 unit Shot blast machines: 2 units (drum type, table type) Cranes: 4 units of 2.8t, 2 units of 1t (jib type)