It is possible to create molds with very high hardness and precision! They are used for industrial robot parts, landscape products, etc.
In the organic self-hardening sand mold process, a binder and hardener are blended to create molds with very high hardness and precision. This process is particularly used for large castings (over 1 meter), components for industrial robots (related to semiconductors and medical fields), and landscape products. Additionally, our company actively engages in the production of technically challenging castings with complex and special shapes. We excel in achieving high-quality castings by minimizing casting defects and flaws in large castings, applying our unique sand mold design and casting conditions know-how. *For more details, please refer to the PDF document or feel free to contact us.*
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At Satokin, we are building a unique casting plan to achieve high-precision and high-quality sand casting for both small and large items. We specialize in aluminum and copper alloys, developing our original know-how in sand casting technology, including mold design tailored to shapes and specifications, as well as the design of sand cores. We are also continuously working on the development of new methods to further improve quality. Our products are well-regarded for their reliable quality, even in cases requiring high confidentiality and strict standards against casting defects. By using fine-grained sand molds, we achieve surface roughness comparable to that of metal molds and realize a wall thickness of 1.25mm through our unique casting methods. 【Main Equipment】 Organic self-hardening sand regeneration treatment machine (alkali phenol) Continuous mixers: 3 units Molding lines: 2 lines (for large and small items) Melting furnaces: 5 units (copper alloy: 300kg, 680kg x 2; aluminum alloy: 200kg, 650kg x 2) Luminescent analysis device: 1 unit Three-dimensional measuring machine: 1 unit Fine cutter: 1 unit Vacuum pump: 1 unit Shot blast machines: 2 units (drum type, table type) Cranes: 4 units of 2.8t, 2 units of 1t (jib type)