A waste drying device that can significantly reduce waste disposal costs by drying and reducing medical waste and diapers.
Melt King MD
Medical waste treatment device Melt King MD that dries, reduces, and sterilizes items such as disposable diapers and medical waste, capable of reducing waste volume by up to 1/50 and significantly lowering disposal costs.
Infectious medical waste, such as paper diapers, is indirectly heated and dried by blocking the oxygen in the reduction chamber of the device, achieving significant volume reduction. The reduction rate varies depending on the type of waste and moisture content, but up to 98% reduction is possible. For example, food waste can be reduced to 1/10 of its original volume. The system is environmentally friendly as it does not produce dust due to indirect heating and does not incinerate waste, preventing the generation of dioxins. Thanks to patented deodorization technology, odors during heating are significantly reduced, and the operating noise is quiet. Both the reduction chamber and the deodorization chamber have a double structure, ensuring high safety. The processing temperature inside the reduction chamber is low, around 180°C, and since there are no oxidation reactions, the device has a long lifespan. It is equipped with a vibration detection device for emergency response. Currently, many hospitals, elderly care facilities, and rehabilitation centers across Japan have adopted Melt King to reduce waste disposal costs. If desired, demonstrations and tests can be conducted at the manufacturing facility. Additionally, it is possible to visit a hospital in Tokyo that has implemented Melt King. We look forward to your contact.
Inquire About This Product
basic information
The significant costs that were previously incurred for processing industrial waste can be greatly reduced by introducing this device, making it very economical. For example, the cost of "medical waste," which can be several hundred yen per kilogram, is transformed into "general waste" with about one-tenth the volume when dried with Melt King, further reducing the cost to about 10 yen per kilogram, allowing for substantial cost savings. It can also be used for processing documents and other materials, preventing the leakage of confidential and personal information by processing them on-site. If you could provide the following details, we can calculate the current waste disposal costs and the cost benefits after introducing the device and send you a table: 1. Monthly waste generation amount 2. Types of waste: Diapers: Kgs/month, Gauze, etc.: Kgs/month, Syringes, hoses, gloves, etc.: Kgs/month, Others: Kgs/month 3. Current monthly disposal fees 4. Your hospital's electricity contract unit price 5. Your hospital's gas contract unit price Currently, many hospitals, elderly care facilities, rehabilitation centers, and others across Japan have introduced Melt King to reduce waste disposal costs. If desired, we can arrange a demonstration or test at the manufacturing facility. Additionally, it is possible to visit a hospital in Tokyo that has implemented Melt King.
Price range
P7
Delivery Time
Applications/Examples of results
Example of Cost Benefits from Introducing Melt King for Reducing Industrial Waste Disposal Costs Example of a Rehabilitation Facility 1. Types of Waste: Diapers, medical waste such as gauze, cardboard 2. Annual Emission: Approximately 57,000 kg 3. Annual Industrial Waste Disposal Cost: Approximately 8,500,000 yen 4. Melt King Processing: Assuming 190 operating days per year, processing 300 kg once per day 5. Adopted Melt King model with city gas specification of 1,000 liters: Annual costs for electricity/gas, etc.: Approximately 2,120,000 yen 6. 7-Year Lease: Approximately 3,100,000 yen per year 7. Residue Disposal Cost: Approximately 210,000 yen per year 8. Annual Maintenance: Approximately 500,000 yen 9. Total Annual Expenses: Approximately 5,930,000 yen 10. Current Annual Industrial Waste Disposal Cost: Approximately 8,470,000 yen Annual Cost Benefit After Introduction: 8,470,000 yen - 5,930,000 yen = 2,540,000 yen (per year) A. In-house processing allows for transportation to the device using plastic bags, eliminating the need for cardboard and enabling cost reduction. B. The customer's waste volume, disposal costs, gas, and electricity rates may result in different costs than the example above. If you provide the electricity, gas rates, and annual industrial waste fees, we will calculate detailed introduction benefits.
Line up（1）
| Model number | overview |
|---|---|
| Melt King DNX | A device that dries and reduces waste containing a lot of moisture, suitable for use in kitchen waste, food waste, food factories, bento factories, hotels, resort facilities, and golf courses. |
catalog（4）
Download All Catalogs
News about this product（1）
Company information
Our company sells industrial machinery and electronic devices. What sets us apart from others is our ability to discover excellent technologies and products born from small and medium-sized enterprises in Japan, and to promote and sell them both domestically and internationally. We have connections with various industries both in Japan and abroad, continuously exploring new technologies from around the world, and we are a company that gathers a wide range of the latest information. Currently, we are engaged in activities to promote Japan's hidden excellent products in collaboration with TATA, the largest conglomerate group in India. We sell waste decomposition treatment devices, cybersecurity tools for countering cyber attacks, HDD physical destruction devices, SSD physical destruction devices, SSD shredders, portable lithium-ion storage batteries, and more.
![[Case Study] Successful "Monetization" of Waste Plastics through Sensor Utilization! Japan Special Ceramics Co., Ltd.](https://image.www.ipros.com/public/product/image/245/2001484916/IPROS11668876257031716160.jpg?w=280&h=280)
![[Case Study] Achieving Waste Plastic Separation at Construction Sites! Nishimatsu Construction Co., Ltd.](https://image.www.ipros.com/public/default/object/noimage_l.gif?w=280&h=280)