Automate a series of controls within the reaction vessel! Centralized management in the process control room allows for remote manual operation as needed.
The equipment that requires manual operation is numerous, and workers have been burdened by the need to travel back and forth to the site. Additionally, there have been operational mistakes by inexperienced workers during manual operations, as well as variations in quality due to reliance on the experience and judgment of the workers. The "Reaction Kettle Control System" automatically blends raw materials processed in the reaction kettle according to specified formulas and transfers them to the reaction kettle. It can automate a series of controls from heating to drying within the reaction kettle, automatically transferring the reaction products to the product tank and switching to a different tank when the transfer destination is full. The entire process is managed under lot control, and after the final process is completed, a performance file is created. The process management room centrally manages this and can also allow for remote manual operation as needed. [Purpose of Implementation] ■ Centralized Monitoring and Operation We want to reduce the burden of traveling to the site by remotely operating on-site equipment from the process management room. ■ Stabilization of Quality We want to automatically calculate blending amounts to prevent operational mistakes and stabilize product quality. ■ Automation of Records We want to eliminate the creation of records by workers and automatically collect accurate data to improve operations. *For more details, please refer to the PDF document or feel free to contact us.
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【Introduction Effects】 ■90% of the work has been automated, significantly reducing the burden on workers. ■By automatically calculating and processing the mixing amounts based on specified brands and total weight, product quality has improved, and unnecessary production costs due to incorrect raw material input have been reduced. ■Data is recorded as files at predetermined timings, such as the start and end times of each process, making it easier to create work records. *For more details, please refer to the PDF materials or feel free to contact us.
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【Usage】 ■Manufacturing Industry (Fats and Oils) *For more details, please refer to the PDF document or feel free to contact us.
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