No dedicated computer is needed! By understanding the losses in the preceding and following processes, we can now see improvements in the process.
The operation and recording of failures by equipment personnel, as well as the aggregation by process managers, made it difficult to grasp the real-time operational status, resulting in various records and aggregations depending on the equipment. The "Equipment Operation Management System" is a system that collects the operational status from approximately 400 pieces of equipment in a line production method and performs unified operation management. Additionally, it uses MELSEC CC-LINK as the equipment local network to collect and manage all operational statuses—from the conveyor belt to processing, coating, firing ovens, and inspection machines—based on the same criteria. Furthermore, the client's operational status can be displayed in a browser and output to Excel, eliminating the need for dedicated computers. [Purpose of System Implementation] <Unified Management of All Equipment> ■ We want to manage the operation of all equipment (approximately 400 units). ■ We want to understand losses due to failures in preceding and subsequent processes and delays in replenishment. ■ We want to manage product flow through real-time status monitoring. *For more details, please refer to the PDF document or feel free to contact us.
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【Introduction Effects】 ■ It has become possible to conduct follow-up investigations on the manufacturing processes of products that were deemed defective during the inspection process (situations such as failures or alarms). ■ By understanding the losses in the preceding and subsequent processes, improvements in the process (such as buffer and stocker placement) have become visible. * For more details, please refer to the PDF materials or feel free to contact us.
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【Usage】 ■General manufacturing (suitable for line production and job shop production methods) *For more details, please refer to the PDF document or feel free to contact us.
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