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  6. Automation of welding mark removal for automotive parts. Dramatically improving cycle time.

Automation of welding mark removal for automotive parts. Dramatically improving cycle time.

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FerRobotics ACF, AOK, AAK, ASK, ACF-K, ABG

last updated:Aug 28, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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The pinnacle of robotic polishing. Automating the grinding and sanding processes that require uniform pressure with consistent applied force, achieving high-quality finishes through high-speed automatic pressure correction.

Orbital polishing kit using the unique ACT technology developed by FerRobotics Compliant Robot Technology GmbH. ACT is a technology that automatically corrects the "difference" in contact pressure (force) that occurs during processing in grinding and polishing, which require skilled techniques, in response to dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece at high speed. It also automatically corrects for gravitational load, allowing for consistent polishing/grinding at the set contact force. This technology can increase the speed at which devices or robots move along their paths, thereby improving processing speed and cycle time. Additionally, in robotic polishing and grinding, the ability to control the contact pressure through the expansion and contraction of the ACF itself means there is no need to move the heavy robot arm for correction, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects for tool load due to gravity, which varies with the angle of the robot, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies. Seeing is believing! Please check our website or YouTube (FerRobotics) for example application videos.

    Specially equipped vehicles
AOK_front_lid_grinding

Automation of welding mark removal for automotive parts. Dramatically improving cycle time.

AOK_front_lid_grinding (1).jpg
AOK_front_lid_grinding (1).jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Example usage videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges solved by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual differences - Mitigation of the risk of inheriting skilled worker knowledge - Relief from the "three K" jobs for workers - Consistent work with high reproducibility available 24/7, 365 days a year - Cost reduction possible by minimizing the consumption of consumables through consistent pressure during processing

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, sanding before painting, polishing turbine blades, sanding and polishing ceramic products such as sanitary items, deburring cast parts, polishing wind turbine blades, polishing acrylic glass, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at the door entry area - Repair polishing - Sanding before painting - Polishing - Deburring and polishing of cast, metal, and resin parts, etc.

Detailed information

  • AAK_application

    We provide the best solutions for robotic polishing and robotic grinding that equip industrial robots with a sense of touch using our patented technology, Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT, optimized for robots, automatically measures the necessary pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).

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AAK/201

AAK/201

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ACF Series

ACF Series

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AOK/201

AOK/201

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ACF-K

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Company information

FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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