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  6. A must-see for those who have failed in automated polishing in the past! Robotic polishing with high-speed autonomous correction technology for pressing force.

A must-see for those who have failed in automated polishing in the past! Robotic polishing with high-speed autonomous correction technology for pressing force.

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FerRobotics ACF, AOK, AAK, ASK, ACF-K, ABG

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
  • Official site

High-speed autonomous correction of contact force increases the robot's trajectory speed, while autonomous correction of gravitational load controls the pressing force at high speed without being affected by gravitational load, significantly reducing teaching effort!

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it quickly and automatically adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by instantaneously extending and retracting the stroke, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle time. Additionally, in robotic polishing and grinding, the control of contact pressure through the extension and retraction of the ACF itself eliminates the need to move the heavy robot arm for corrections, further assisting in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects tool load variations caused by gravity changes due to the robot's angle, it maintains a uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

    Specially equipped vehicles
AOK_motorbike_gas_tank_grinding2

A must-see for those who have failed in automated polishing in the past! Robotic polishing with high-speed autonomous correction technology for pressing force.

AOK_motorbike_gas_tank_grinding2 (2).jpg
AOK_motorbike_gas_tank_grinding2 (2).jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges solved through automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual variation - Resolution of the risk of inheriting skilled worker expertise - Relief from the 3K jobs for workers - Consistent work with high reproducibility possible 24/7, 365 days a year - Cost reduction by minimizing the consumption of consumables through processing with constant pressure Maximum pressing force (contact force): 100N and above Correctable dimension (stroke) maximum value: 35mm to 98mm Compatible with almost all industrial robot and collaborative robot brands. This is a UR+ product from Universal Robots. 3D Jobs (Dirty, Dangerous, Demanding jobs) can be automated in Japan, known as the 3K (Kitsui, Kiken, Kitanai) jobs.

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Applications/Examples of results

Automation of various manufacturing lines is possible, not only for processes such as polishing, grinding, finishing, sanding, polishing, and deburring (burr removal) in the automotive industry, aerospace industry, shipping, railways, casting and forging, building materials, infrastructure materials, containers, furniture, glass, interiors, wind power generation, and turbines, but also for handling, assembly, adhesion, and inspection processes.

Detailed information

  • FerRobotics-AOK-501-Active-Orbital-Kit-Robotic-Sander-side-web.jpg

    We provide the best solutions for robotic polishing and robotic grinding, equipping industrial robots with tactile sensing through our patented technology, Active Compliant Technology (ACT). This enables greater flexibility, reliability, and profitability in manufacturing environments. The ACT, optimized for robots, automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for consistent processing with a constant pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product to meet special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (including polishing, sanding, grinding, deburring, buffing, and mirror finishing).

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AAK/201

AAK/201

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ACF Series

ACF Series

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AOK/201

AOK/201

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ACF-K

ACF-K

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News about this product(4)

【FerRobotics】Exhibiting at the 2023 International Robot Exhibition! Displaying multiple types of robotic systems for polishing automation solutions! Achieving the automation of skilled tasks such as polishing and grinding, which were previously considered impossible, along with reduced cycle times and high-quality finishes.

  • Seminar・Event

Our unique technology (Autonomous Contact Force Correction Technology (ACT)) enables end effectors to automate polishing and grinding of skilled tasks that were previously deemed impossible, achieving shorter cycle times and high-quality finishes. In response to variations in workpiece dimensions and other changes in the processing target, it autonomously corrects the contact force instantly, ensuring uniform contact force during processing. Gravity correction is also performed autonomously, applying uniform contact force regardless of angle, and easily maintaining finishing quality for workpieces with R shapes, among others. Additionally, due to the high correction speed, even when increasing the robot's trajectory speed, the contact force can be kept constant, allowing for processing and achieving reduced cycle times. 2023 International Robot Exhibition Venue: Tokyo Big Sight Dates: November 29 (Wed) - December 2 (Sat), 2023 Booth: W3-36 You can see the world's technology up close.

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A must-see for those who have failed in automated polishing in the past! Robot polishing with high-speed autonomous correction technology for contact force. High-speed autonomous correction of contact force increases the robot's trajectory speed, while autonomous correction of gravitational load allows for high-speed control of contact force without being affected by gravitational load. Significant reduction in teaching effort.

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology enables consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece through rapid automatic correction of stroke extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the device or robot's trajectory, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Moreover, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

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Robot polishing for weld bead removal

A must-see for those who have failed in polishing automation in the past! The latest challenge with high-speed autonomous correction technology for contact pressure! High-speed autonomous correction of contact force and autonomous correction of gravitational load. Achieving increased robot trajectory speed and enabling high-quality, stable automatic polishing with uniform force regardless of R shape or angle.

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed of the equipment and robots' trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects tool load variations caused by gravity changes due to the robot's angle, it maintains a uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

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The best solution for robot polishing.

A must-see for those who have failed in automated polishing in the past! A new challenge with high-speed autonomous correction technology for contact force! High-speed autonomous correction of contact force and self-correction of gravitational load. Achieving increased robot trajectory speed while enabling high-quality, stable automatic polishing with uniform force regardless of R shape or angle.

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects the tool load affected by gravity changes due to the robot's angle, it maintains a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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