Development of environmentally friendly products utilizing a wide and long pile three-dimensional structure is possible.
■Coastal Erosion Prevention Material (All-Cut Pile Structure + Rubber-Based Resin) - A composite material formed into a cylindrical shape with the all-cut pile structure and rubber resin, with the pile surface facing outward. - By filling this with sand and burying it on the coast, it prevents erosion from the sea. - Since the outer surface of the cylinder is made of piles, it prevents displacement due to interlocking with the sand. Additionally, even after the seaward side of the buried composite material is exposed, the pile part serves as a reef, contributing to the maintenance and activation of the ecosystem. ■Pile Height: Can be freely designed from 4 to 60 mm ■Pile Shape: Can be freely designed as loop piles, cut piles, or cut & loop piles ■Pile Material: Resin fibers such as polyester, nylon, polypropylene, as well as metal fibers, hollow fibers, and functional fibers like conductive fibers can also be used ■The laminated composite materials can be bonded with various resins such as rubber and urethane, using composites like non-woven fabric, cloth, paper, metal foil, and resin sheets. These composite materials can also be produced by our company. ■Composite materials can be procured from both domestic and overseas manufacturers. For more details, please refer to the PDF document or feel free to contact us.
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basic information
Main Equipment ■ General-purpose weaving machines (tufting machines) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machines capable of printing high-precision patterns in multiple colors (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial grass, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We have a system in place to realize all of your ideas regarding carpets. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.
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Applications/Examples of results
Achievements ■ Mats, rugs, and carpets for private homes (single-family homes, apartments, etc.) ■ Hotels, inns, offices, movie theaters, malls, hospitals, universities, city halls, etc. (roll carpets, tile carpets) ■ Optional mats for automobiles ■ Fire-resistant carpets for railways and aircraft ■ Soundproof carpets, soundproof tiles, soundproof mats ■ Dust control mats ■ Artificial turf (soccer fields, tennis courts, playgrounds, etc.) ■ Civil engineering, construction, industrial materials, etc.
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Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)