High strength can be achieved by bonding urethane to a pile structure primarily made of polyethylene.
■Artificial Turf (All-Cut Pile Structure + Urethane) - Urethane is bonded to an all-cut pile structure primarily made of polyethylene, ensuring strength suitable for soccer fields. - Width of 4m, total thickness of 10-60mm. - Proven performance for soccer fields, tennis courts, and schoolyards. ■Pile height: Can be freely designed from 4 to 60mm. ■Pile form: Can be freely designed as loop pile, cut pile, or cut & loop pile. ■Pile materials: Resin fibers such as polyester, nylon, polypropylene, as well as functional fibers like hollow fibers and conductive fibers can be used. ■Composite materials can be bonded with various resins such as rubber and urethane, using non-woven fabrics, textiles, paper, metal foils, and resin sheets. These composite materials can also be produced by our company. ■Composite materials can be sourced from both domestic and international manufacturers. For more details, please refer to the PDF document or feel free to contact us.
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basic information
Main Equipment ■ General-purpose weaving machines (tufting machines) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machines capable of printing high-precision patterns in multiple colors (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial turf, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We have a system in place to realize all of your ideas regarding carpets. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.
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Applications/Examples of results
Achievements ■ Mats, rugs, and carpets for residential use (single-family homes, apartments, etc.) ■ Hotels, inns, offices, movie theaters, malls, hospitals, universities, city halls, etc. (roll carpets, tile carpets) ■ Optional mats for automobiles ■ Fire-resistant carpets for railways and aircraft ■ Soundproof carpets, soundproof tiles, soundproof mats ■ Dust control mats ■ Artificial turf (soccer fields, tennis courts, playgrounds, etc.) ■ Civil engineering, construction, industrial materials, etc.
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Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)