2m wide wide-format long-length PVC (polyvinyl chloride) composite soundproof flooring material
It is possible to form a composite material with excellent sound insulation by laminating carpet fabric and non-woven fabric with PVC.
■Soundproof flooring material (carpet fabric + PVC (polyvinyl chloride) + non-woven fabric) - A composite material with excellent soundproofing properties is formed by laminating carpet fabric and non-woven fabric with PVC. - Achieves lightweight floor impact sound LL35, with shock absorption performance (G value) of approximately 80. - Width of 2m, total thickness of 18mm (PVC thickness 4mm). - Proven results: soundproof flooring material for collective housing, apartments, etc. (significantly reduces children's footsteps and living sounds). ■ Capable of manufacturing wide and long PVC (polyvinyl chloride) composite materials with a width of 2m (e.g., composite material roll of 2m width x 30m). ■ Line SP: Capable of production speeds up to 8m/min (16 square meters/min). ■ Laminates gel-like PVC (polyvinyl chloride) and composite materials, forming the composite material by gelifying PVC in a drying oven. PVC can be applied up to approximately 6kg/square meter. ■ Flame retardant, water-repellent, and antibacterial functions can be added upon request. ■ Composite materials can be combined with anything that can be rolled, such as non-woven fabric, cloth, paper, metal foil, and resin sheets. ■ Composite materials can be sourced from both domestic and overseas manufacturers. ■ Consistent support from design to prototyping and mass production at a single domestic location certified with ISO9001 and 14001. For inquiries regarding specifications, prototyping, or estimates, please feel free to contact us!
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basic information
Main Equipment ■ General-purpose weaving machines (tufting machines) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machines capable of printing high-precision patterns in multiple colors (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial turf, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We have a system in place to realize all your carpet-related ideas. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.
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Applications/Examples of results
Achievements ■ Mats, rugs, and carpets for private homes (single-family houses, apartments, etc.) ■ Hotels, inns, offices, movie theaters, malls, hospitals, universities, city halls, etc. (roll carpets, tile carpets) ■ Optional mats for automobiles ■ Flame-retardant carpets for railways and aircraft ■ Soundproof carpets, soundproof tiles, soundproof mats ■ Dust control mats ■ Artificial turf (soccer fields, tennis courts, playgrounds, etc.) ■ Civil engineering, construction, industrial materials, etc.
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Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)