We also have a dedicated line for PVC (polyvinyl chloride)!
■Tile carpet (50cm square) (carpet fabric + PVC (polyvinyl chloride)) - PVC (polyvinyl chloride) is adhered to the back of the carpet fabric at 4-6 kg/m². By applying a certain weight, stability as flooring material is ensured even after cutting into 50cm square tiles. - Maximum width of 2m (cut into 50cm squares in the final process), total thickness of 6-10mm (PVC thickness approximately 4mm). - Track record: Tile carpets for hotels and offices. ■Manufacturing of wide and long rubber composite materials with a width of 4m is possible (e.g., composite material roll of 4m width x 30m). ■Manufacturing of wide and long PVC (polyvinyl chloride) composite materials with a width of 2m is possible (e.g., composite material roll of 2m width x 30m). ■Line speed: Manufacturing at a maximum of 8m/min (16m²/min) is possible. ■A gel-like PVC (polyvinyl chloride) and composite materials are layered, and the PVC is gelled in a drying oven to form the composite material. PVC can be applied up to approximately 6 kg/m². ■Flame retardant, water-repellent, and antibacterial functions can be added upon request. ■Composite materials can be combined with any materials that can be rolled, such as non-woven fabric, fabric, paper, metal foil, and resin sheets. ■Composite materials can be procured from both domestic and overseas manufacturers.
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basic information
Main Equipment ■ General-purpose weaving machines (tufting machines) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machines capable of printing intricate multi-colored patterns with high precision (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial grass, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We have a system in place to realize all your carpet-related ideas. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.
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Applications/Examples of results
Achievements ■ Mats, rugs, and carpets for private homes (single-family homes, apartments, etc.) ■ Hotels, inns, offices, movie theaters, malls, hospitals, universities, city halls, etc. (roll carpets, tile carpets) ■ Optional mats for automobiles ■ Fire-resistant carpets for railways and aircraft ■ Soundproof carpets, soundproof tiles, soundproof mats ■ Dust control mats ■ Artificial turf (soccer fields, tennis courts, playgrounds, etc.) ■ Civil engineering, construction, industrial materials, etc.
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Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)
![[New Product] Tile Carpet 'ECOS LX-2800/2900'](https://image.www.ipros.com/public/product/image/371/2001352421/IPROS9850043557086440221.jpg?w=280&h=280)
