Wide and long rubber-based composite material for railway and aircraft flame-retardant carpets.
High-level flame-retardant composite materials that meet the stringent flame-retardant standards of railways and aircraft.
■ Flame-retardant carpets for railways and aircraft (carpet fabric + rubber-based resin + flame retardant processing) - Rubber-based resin is applied to the carpet fabric while simultaneously conducting flame retardant processing. - It is a high-level flame-retardant composite material that meets the high flame retardant standards of railways and aircraft. - Maximum width of 4m, total thickness of 6mm (rubber-based resin thickness of 1mm). - Achievements: Carpets for railways, carpets for aircraft. ■ Capable of manufacturing wide and long rubber-based composites with a width of 4m (e.g., composite material roll of 4m width × 30m). ■ Line speed: Capable of manufacturing at a maximum of 8m/min (32 square meters/min). ■ Flame retardant, water-repellent, antibacterial, and antiviral functions can be added upon request. ■ Composites can be made with any material that can be rolled, such as non-woven fabrics, textiles, paper, metal foils, and resin sheets. ■ Composites can be sourced from both domestic and overseas manufacturers. ■ From design to prototyping and mass production, we provide consistent support at a single domestic location certified with ISO9001 and 14001. Please feel free to contact us for inquiries about specifications, prototyping, or requests for quotes!
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basic information
Main Equipment ■ General-purpose weaving machines (tufting machines) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machines capable of printing intricate multi-colored patterns with high precision (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial turf, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We have a system in place to realize all of our customers' ideas regarding carpets. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.
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Applications/Examples of results
Achievements ■ Mats, rugs, and carpets for private homes (single-family homes, apartments, etc.) ■ Hotels, inns, offices, movie theaters, malls, hospitals, universities, city halls, etc. (roll carpets, tile carpets) ■ Optional mats for automobiles ■ Flame-retardant carpets for railways and aircraft ■ Soundproof carpets, soundproof tiles, soundproof mats ■ Dust control mats ■ Artificial turf (soccer fields, tennis courts, playgrounds, etc.) ■ Civil engineering, construction, industrial materials, etc.
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Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)