It is possible to manufacture high-strength composite materials using wide and long rubber-based composites with a maximum width of 4 meters.
■Artificial Turf (Artificial Turf Material + Rubber-based Resin/Polyurethane) - Rubber-based resin/polyurethane is applied to the artificial turf material. By optimizing the resin composition, it becomes a high-strength composite material that can be used for tennis courts and sports fields. - Maximum width of 4m, total thickness of 10-20mm (rubber-based resin/polyurethane thickness of 1-2mm) - Achievements: Tennis courts, soccer fields, sports fields, landscape artificial turf ■ Manufacturing of wide and long rubber-based composite materials up to 4m wide is possible (e.g., composite material roll of 4m width x 30m) ■ Line SP: Manufacturing speed of up to 8m/min (32 square meters/min) is possible ■ Flame retardant, water-repellent, antibacterial, and antiviral functions can be added upon request ■ Composite materials can be combined with any rollable materials such as non-woven fabric, textiles, paper, metal foil, and resin sheets ■ Composite materials can be procured from both domestic and overseas manufacturers ■ From design to prototyping and mass production, we provide consistent support at a single domestic location certified with ISO9001 and 14001 For inquiries regarding specifications, prototyping, or quotes, please feel free to contact us!
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basic information
Main Equipment ■ General-purpose weaving machine (tufting machine) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machine capable of printing high-precision patterns in multiple colors (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial turf, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We have a system in place to realize all your ideas regarding carpets. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.
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Applications/Examples of results
Achievements ■ Mats, rugs, and carpets for private homes (single-family homes, apartments, etc.) ■ Hotels, inns, offices, movie theaters, malls, hospitals, universities, city halls, etc. (roll carpets, tile carpets) ■ Optional mats for automobiles ■ Fire-resistant carpets for railways and aircraft ■ Soundproof carpets, soundproof tiles, soundproof mats ■ Dust control mats ■ Artificial turf (soccer fields, tennis courts, playgrounds, etc.) ■ Civil engineering, construction, industrial materials, etc.
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Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)