For the manufacturing of car floor mats, trunk mats, etc.
■Heat-formed mat (non-woven fabric + PE (polyethylene) laminate) - By applying PE (polyethylene) laminate to the non-woven fabric, free heat forming is possible in the subsequent process. - Maximum width of 2m, total thickness of 2mm (PE laminate thickness 1mm) - Achievements: Car floor mats, trunk mats, etc. For inquiries about specifications, prototypes, or estimates, please feel free to contact us!
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basic information
Main Equipment ■ General-purpose weaving machines (tufting machines) ■ High-end weaving machines available only from certain overseas manufacturer brands ■ Carpet printing machines capable of printing high-precision patterns in multiple colors (76.2 dpi) ■ Carpet processing equipment (tiles, rolls, mats, artificial turf, etc.) ■ Resin molding/lamination (latex, urethane, hot melt, laminate, PVC, etc.) We have a system in place to realize all of our customers' images regarding carpets. We can accommodate small sample requests and provide explanations in person or via the web, so please feel free to contact us.
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Applications/Examples of results
Achievements ■ Mats, rugs, and carpets for private homes (single-family homes, apartments, etc.) ■ Hotels, inns, offices, movie theaters, malls, hospitals, universities, city halls, etc. (roll carpets, tile carpets) ■ Optional mats for automobiles ■ Fire-resistant carpets for railways and aircraft ■ Soundproof carpets, soundproof tiles, soundproof mats ■ Dust control mats ■ Artificial turf (soccer fields, tennis courts, playgrounds, etc.) ■ Civil engineering, construction, industrial materials, etc.
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Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)
