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  6. We can automate the turbine blade polishing, which requires skilled techniques, with ACF!

We can automate the turbine blade polishing, which requires skilled techniques, with ACF!

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FerRobotics ACF Series

last updated:Aug 18, 2024

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス
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The craftsmanship that has been given up until now (polishing, grinding) is being automated through uniform control using a high-speed autonomous control system for contact forces. Gravity loads are also autonomously controlled!

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force without being affected by variations in processing speed or gravitational load differences due to angles. Using an end effector (ACF) equipped with ACT technology, it instantly and automatically compensates for changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly adjusting the stroke. This ensures that contact with the workpiece is maintained at the set force. This technology enables an increase in the speed at which devices and robots can move along their paths, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the expansion and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically compensates for tool load variations due to gravity changes at different robot angles, maintaining a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

    Crane and others
ACF_family

We can automate the turbine blade polishing, which requires skilled techniques, with ACF!

ACF_family (2).jpg
ACF_family (2).jpg
  • Related Link - https://www.ferrobotics-japanoffice.com/

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basic information

Example usage videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges addressed by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual differences - Mitigation of the risk of inheriting skilled workers' expertise - Relief from the "three K" jobs for workers - Consistent, high-reproducibility work possible 24/7, 365 days a year - Cost reduction by minimizing the consumption of consumables through consistent pressure during processing

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Applications/Examples of results

Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, pre-paint sanding, turbine blade polishing, sanding and polishing of sanitary and other ceramic products, deburring of cast parts, wind turbine blade polishing, acrylic glass polishing, various buff polishing, mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automobile bodies - Removal of welding spatter, soot removal, sanding, and brushing at door entry areas - Repair polishing - Pre-paint sanding - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.

Detailed information

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    We provide the best solutions for robotic polishing and robotic grinding that equip industrial robots with tactile sensing using our patented Active Compliant Technology (ACT), enabling greater flexibility, reliability, and profitability in manufacturing environments than ever before. The ACT optimized for robots automatically measures the required pressing force, instantly compensates for complex surface shapes, and allows for processing with a consistent pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product that meets special requirements, ACT clearly contributes to efficiency improvements in production processes where automation has previously been unattainable. By confirming the performance of our ACT solutions, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (including polishing, sanding, grinding, deburring, buffing, and mirror finishing).

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The best solution for robot polishing.

The craftsmanship that has been given up until now (polishing, grinding) is being automated through uniform force correction using a high-speed autonomous control system for contact force. Gravity loads are also autonomously controlled! Even the polishing of turbine blades, which requires skilled techniques, can be automated with ACF.

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) generated during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly and automatically compensates for changes in dimensional tolerances, curved shapes, and non-flat surfaces by rapidly adjusting the stroke length, maintaining contact with the workpiece at the set force. This technology can increase the speed of the equipment and robots' trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robot arm for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, it automatically corrects tool loads affected by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle and enabling a finish without processing inconsistencies.

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An era where skilled techniques are performed by robots! Surface polishing of non-planar turbine blades is also done by robots.

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology increases the speed at which devices and robots can operate, enhancing processing speed and improving cycle times. In robotic polishing, it controls the contact pressure through the extension and contraction of the ACF itself, eliminating the need to move the heavy robotic arm for corrections, which further assists in improving processing speed. Additionally, it automatically corrects tool load variations caused by gravity changes due to the robot's angle, ensuring a consistent contact pressure from any angle, enabling a finish without processing inconsistencies.

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A game changer in grinding and polishing automation! The new standard in robotic polishing! In grinding and polishing processes that require skilled techniques, the difference in contact pressure (force) generated during processing is automatically corrected at high speed and controlled to maintain a constant contact force. Active Contact Flange (ACF).

  • Product news

FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during polishing and grinding processes, which require skilled techniques, at high speed. This technology allows for consistent polishing/grinding at the set contact force, unaffected by variations in processing speed or gravitational load differences due to angles. With the end effector (ACF) utilizing ACT technology, it instantly adjusts to changes in the dimensional tolerances, curved shapes, and non-flat surfaces of the workpiece by rapidly and automatically correcting the stroke's extension and contraction, maintaining contact with the workpiece at the set force. This technology can increase the speed at which machines and robots move along their paths, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF controls the contact pressure through the extension and contraction of its stroke, eliminating the need to move the heavy robotic arm itself for corrections, which further assists in improving the processing speed of robotic polishing. Furthermore, since it automatically corrects the tool load affected by gravity changes due to the robot's angle, it maintains a uniform contact pressure from any angle, enabling a finish without processing inconsistencies.

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Easy exchange with various tools. ACF-K

This single unit supports robot polishing using various tools. It contributes to the automation of polishing tasks, deburring automation, and labor saving! ACF-K!!

  • Product news

The tool exchange unit ACF-K, which allows for quick and easy attachment and detachment of various hand tools using Active Compliant Technology (ACT) that automatically corrects the "difference" in contact pressure caused by various factors during the grinding process requiring skilled techniques, contributes to the labor-saving of your grinding operations. FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing in grinding and polishing operations, which require skilled techniques, in relation to dimensional tolerances, curved shapes, non-planar surfaces, R shapes, etc. This technology also automatically compensates for gravitational loads, allowing for grinding/polishing operations to be performed with a consistently set contact force. Since this technology can increase the speed of the device or robot's trajectory, it can enhance processing speed and improve cycle times. Furthermore, it automatically corrects tool loads due to gravity, which varies with the angle of the robot, ensuring a consistent contact pressure from any angle and enabling a finish without processing irregularities.

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FerRobotics

FerRobotics Compliant Robot Technology GmbH 日本リモートオフィス

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  • Official site
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FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.

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