A foam urethane laminate that can be freely designed with a foam specific gravity of approximately 75 to 200 kg/m³.
Original designs tailored to customer requests, such as material selection and laminated structures, are possible.
Smooth development is possible through consistent support from design to manufacturing and shipping at a single domestic location. Our unique two-component mixed laminate molding method using polyol and isocyanate enables continuous production of large-area, wide, and long products. By selecting materials for the two components and adjusting the mixing ratio, the foam expansion ratio can be freely adjusted. *For more details, please download the PDF document or feel free to contact us.
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basic information
Yamamoto Sangyo was founded in 2021, marking our 100th anniversary. For many years, we have been manufacturing carpets and wide long materials, and now we provide products across a wide range of fields including interior, exterior, sports, automotive, aviation, railways, civil engineering, and construction, earning a high level of trust. Our foundation is based on the composite technology of "fiber" × "resin" × "coating," as well as the technology to produce these in wide long formats. We have a number of unique facilities that enable us to create original products tailored to our customers' needs. ○ Equipment Owned - Tufted weaving machines for carpets - Full-color printing line - Rubber-based resin coating line - PVC resin coating line - Urethane resin coating line - Hot melt coating line - T-die laminate coating line - Spray line for functional agents such as antibacterial, antiviral, and stain-resistant treatments - Non-slip resin coating line - Cutting, sewing, and packaging line - Shipping warehouse (same-day response available) *For more details, please download the PDF document or feel free to contact us.
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Applications/Examples of results
■Interior Products ・Roll carpets, tile carpets, rugs, mats, printed carpets ■Soundproof Products ・Soundproof carpets ■Industrial Materials ・Flame-retardant carpets for aircraft and railways ・Vehicle mats ・Dust control mats ■Artificial Turf ・Tennis courts, soccer fields, plazas, embankments, etc. ■Various Functional Materials ・Slip-resistant flooring ・Breathable flooring ・Shock-absorbing materials ・Oil-absorbent mats ・Waterproof mats ・Materials with antibacterial, antiviral, and stain-resistant functions ・Environmental products (industrial materials for coastal erosion prevention) ■Development Stage ・Smart flooring with load sensors ・Energy harvesting flooring (embedded piezoelectric elements) ・100% recycled carpet system ・Geotextiles with strain sensors *For more details, please download the PDF or feel free to contact us.*
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Company information
Our company manufactures and sells a wide range of large-sized, multi-layer composite materials, including carpets and industrial materials. We celebrated our 100th anniversary in 2021 and have transactions with various industries such as interior design, sports, automotive, aerospace, railways, household goods, construction, and civil engineering. We are enhancing our facilities and development and quality systems to respond quickly to customer requests. 〇 Our Features - Expertise in the development and production of wide, large-sized, multi-layer composites - Consistent support from a single domestic location ⇒ Flexible and rapid response, advantageous logistics - Quality system certified by ISO9001 and JIS - Capability to build individual high-level quality systems (proven in aerospace and automotive sectors) - Overseas procurement of materials and equipment is possible. We also have technical partnerships abroad. 〇 Flow from Development to Production 1. Proposal and specification discussions 2. Small-scale prototyping 3. Finalization of specifications 4. Mass production and after-sales follow-up 〇 Materials Used, Resins - Materials: Fabrics, non-woven fabrics, resin sheets, paper, metal foils, glass fibers, etc. Basically, we can accommodate anything that can be rolled. - Resins: Olefin, acrylic, rubber, PVC, polyurethane, etc. (Solvent-based materials are not acceptable)