From equipment maintenance to process management! We centrally manage data from the manufacturing site and visualize the collected data.
FLiPS is a system that manages various events related to lines, processes, facilities, equipment, and machinery in a chronological order using a calendar format. In addition to equipment management, it enables process management, quality control, traceability, and cost management. Recently, we have been receiving many inquiries regarding the management of manufacturing processes and quality. Do you have any of the following challenges or concerns? - I want to centrally manage data from the manufacturing site. - I want to collect data on equipment utilization rates and product yields. - I want to visualize the collected data. - I want to visualize the progress of operations. - I am being asked to pursue digital transformation (DX), but I don’t know where to start, etc. With FLiPS, it is possible to digitize historical data by accumulating data on processes, progress, and achievements. Additionally, by integrating with BI tools such as Motion Board, it allows for real-time visualization and understanding of the current situation, and by collaborating with electronic form systems like i-Reporter, it can digitize manufacturing records and reporting tasks, reducing manual data entry work.
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basic information
You can try the trial version of FLiPS by applying through our company website. Please experience its usability and features once. FLiPS has the following characteristics: ■ Simple Usability - Intuitive operation similar to Excel - Data management possible with few screen transitions - Hierarchical management of events - Multiple hierarchy settings available (can be managed from various perspectives) - Simple hierarchical management (easy to set and switch) - Simple data structure - Zoom in and out on the time axis - Status management of plans and actual results - Recording of content for plans and actual results, and attachment of related files ■ Simple Data Structure FLiPS adopts a "hierarchical structure creation by aggregation method." This method allows for a simple data structure, enabling quick implementation. The advantages of this method are as follows: - Hierarchical representation is flexible as it does not use a fixed hierarchical structure. - Initial data input is easy, and data maintenance is also simple. - Aggregation is performed in the order set by the user. - The output function to Excel allows for data export and provides procedures for bulk input, making re-input easy for adjustments.
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Applications/Examples of results
Achievements ■ Sendai City Hall Adopted FLiPS as the asset management system for sewerage. - Utilization of risk matrix - Integration with GIS For high-risk facilities among pipelines and sewage treatment plants, construction is expedited, while the renewal period for low-risk facilities is extended, significantly reducing maintenance costs! ■ Idemitsu Kosan Co., Ltd. Used for budget application and performance management of oil storage facilities across Japan. - Utilized for equipment maintenance management of oil storage facilities operated by different contractors nationwide. The equipment is an asset of Idemitsu Kosan. - Budget applications from each oil storage facility are approved at Idemitsu Kosan headquarters → planning → implementation → historical recording, all streamlined into a flow. - Due to security settings, data from other oil storage facilities can only be referenced. Updates can only be made to one's own oil storage facility data. - Output of financial reports in the format used prior to the introduction of FLiPS. - Utilized event detection functions to identify work omissions and delays. - The event comment detection function reduces communication via phone and email, allowing the history to be retained as part of the equipment records. ■ Others - Tokai Kotsu Kikai Co., Ltd. - Automotive parts manufacturers - Oil storage facilities - Petrochemical plants - Nuclear power plants
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Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into a system that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend of digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to improve operational efficiency. In line with this trend, our company provides a solution aimed at enhancing efficiency in research and development environments, which is the Laboratory Information Management System (LIMS). This software includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.
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