Reduction of packaging material usage by 50% and annual cardboard usage by 80 tons! Successful packaging design case for Honda Motor Co., Ltd. [*2008 Ministry of Economy, Trade and Industry Director-General's Award for Manufacturing Industry*]
"The improvement of automotive headlight packaging" is a successful case of packaging design for Honda Motor Co., Ltd. that won the 2008 Director-General's Award from the Manufacturing Industries Bureau of the Ministry of Economy, Trade and Industry. It achieved a 50% reduction in packaging material usage per unit, an annual reduction of 80 tons in cardboard usage, and CO2 reduction through compactness and improved transportation efficiency. [Before the improvement, the following requests were made] ■ Improved transportation efficiency ■ CO2 reduction ■ Simplification of packaging (reduction) ■ Compactness ■ Improved packaging workability *Please refer to the PDF available for download for details on the effects and benefits after the improvement.
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basic information
Naviace Co., Ltd. is a reinforced cardboard manufacturer specializing in export packaging/design for heavy goods and collective packaging. We propose "total logistics cost reduction" through heavy goods packaging and export packaging design. With over 65 years of experience, we continue to refine our design techniques. 【What is "total logistics cost reduction"?】 ■ Breakdown of typical logistics costs Transportation costs… 60% Storage/handling… 27% Packaging materials… 5% Management and others… 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose total logistics cost reduction through the design of packaging materials, which includes reducing the labor involved in packing operations, improving transportation/loading efficiency, enhancing storage efficiency, ensuring ease of unpacking, and facilitating disposal.
Price information
Prices vary depending on the lot, dimensions, and structure. Please feel free to contact us.
Delivery Time
※After the specifications are finalized, the initial delivery will take about 10-14 days, and repeat orders will take about 7-10 days.
Applications/Examples of results
■Applications Pharmaceuticals, pharmaceutical raw materials, rubber, resin-related products, explosives, etc. The Japan Packaging Technology Association, a public interest incorporated association, has awarded us over ten times in the "Japan Packaging Contest," with extensive experience in packaging design, particularly for heavy items. ■Awards in the Japan Packaging Contest 2005: Director-General's Award from the Ministry of Economy, Trade and Industry for "Surface Protection Film Collective Packaging" 2007: Category Award for "X-ray Equipment" 2008: Director-General's Award from the Ministry of Economy, Trade and Industry for "Headlight Packaging" Logistics Award for "700kg Roll Suspended Packaging" 2009: Minister of Economy, Trade and Industry Award for "Collective Packaging of 40 Export Chairs" (Highest Award in the Japan Packaging Contest) 2010: Logistics Award for "Two Rolls Suspended Packaging" 2011: President's Award from the Japan Chamber of Commerce and Industry for "All Cardboard Packaging of Large Copiers" 2013: Logistics Award for "All Cardboard Packaging of Digital Mixing Consoles" 2014: Appropriate Packaging Award for "Bulk Packaging" 2015: Logistics Award for "Improvement of Paper Joint Lock" 2016: Category Award for "Support Lock - All Cardboard Packaging of Aircraft Seats"
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Download All Catalogs![[Improvement Case Study] Automobile Headlights | Navis Ace × Honda Motor Co., Ltd.](https://image.www.ipros.com/public/catalog/image/01/5b4/630630/IPROS45675735763566000082.jpeg?w=120&h=170)
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Company information
◆Reinforced cardboard "Navi Ace" ◆Cardboard pallet "Navi Palette" We propose improvements to logistics challenges. 【Features】 ~90% of the raw materials are recycled paper~ - Lower CO2 emissions compared to other materials - Higher recyclability than other materials This contributes to carbon neutrality. ~Can be processed using the same methods as regular cardboard~ - Superior processability compared to other materials This allows for custom designs tailored to the contents, which can improve logistics efficiency and contribute to cost reductions such as transportation expenses. *Other materials = wood, iron or steel, plastic resin, paper tube materials, etc. Additionally, we established and relocated a new manufacturing facility in 2023, expanding our production scale. - Smoother deliveries across the Kanto region - Improved quality with new equipment - Production facilities that consider the global environment and labor conditions - Doubling production capacity enables the creation of packaging for heavier and more complex products. *As of September 2023, we changed our company name from Fukuno Cardboard Industry to Navi Ace Kanto.