★65% reduction in CO2 emissions★ Improvement of packaging for battery parts and components
Awarded in the large and heavy goods packaging division! Contributed to CO2 reduction (▲65%) and total logistics costs (▲40%) through packaging improvements for Kyocera's battery parts.
In the 2021 Japan Packaging Contest, we won the "Large and Heavy Goods Packaging Division" award! With the mass production of battery parts at Kyocera, there was a need for packaging that is easier to pack and store. We also achieved a reduction in CO2 emissions, contributing to the realization of a sustainable society! 【Before Improvement】 - Used multiple auxiliary materials for packaging. → Increased material storage costs. - Not a standardized packaging form. → Increased packaging time due to reliance on workers. - Not compatible with the manufacturing line. → Increased personnel due to the need for setup work. 【Improvement Goals】 1. Standardization of parts 2. Efficiency in work processes 3. Adaptation to mass production 【After Improvement】 1. Reduced the number of packaging material types from 7 to 1 2. Consolidated packaging patterns into 3 types 3. Improved workability with dimensions compatible with the manufacturing line 【Improvement Effects】 Workforce …60% reduction Standardization …80% reduction Packaging form …100% achieved Packaging weight/PL …50% reduction Annual CO2 emissions …65% reduction Total logistics costs …40% reduction *For more details, please refer to the PDF document or feel free to contact us.
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basic information
Naviace Co., Ltd. is a reinforced cardboard manufacturer specializing in export packaging/design for heavy cargo and collective packaging. We propose "total logistics cost reduction" through heavy cargo packaging and export packaging design. With over 65 years of experience, we continue to refine our design techniques. 【What is "total logistics cost reduction"?】 ■ Breakdown of general logistics costs: Transportation costs … 60% Storage/Handling … 27% Packaging materials … 5% Management and others … 8% Rather than simply pursuing a reduction in packaging material costs, we strive to propose cost reductions across logistics as a whole through packaging design, which includes reducing packaging labor hours, improving transportation/loading efficiency, streamlining storage, enhancing unpacking ease, and facilitating disposal. ● Considering production and delivery efficiency, single-item processing may lead to increased costs. If you can consider a consolidated quantity (30 units or more), it will be easier to present benefits. ● Molds may be required for production. *For more details, please refer to the PDF materials or feel free to contact us.
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Price range
P1
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Applications/Examples of results
■Awards in the Japan Packaging Contest (organized by the Japan Packaging Technology Association) 2005: Minister of Economy, Trade and Industry Award "Surface Protection Film Collective Packaging" 2007: Category Award "X-ray Equipment" 2008: Minister of Economy, Trade and Industry Award "Headlight Packaging" 2009: Minister of Economy Award "Collective Packaging of 40 Export Chairs" (Highest Award of the Contest) 2010: Logistics Award "Roll Suspended Packaging with 2 Units" 2011: Chairman of the Japan Chamber of Commerce and Industry Award "All Cardboard Packaging for Large Copiers" 2013: Logistics Award "All Cardboard Packaging for Digital Mixing Consoles" 2014: Appropriate Packaging Award "Bulk Packaging" 2015: Logistics Award "Improvement of Paper Joint Lock" 2016: Category Award "All Cardboard Packaging for Aircraft Seats" 2017: Logistics Award "Roll Suspended Packaging" 2018: Category Award for Large and Heavy Goods Packaging "Roll Product Suspended Packaging" 2018: Logistics Award "Development of Slip Master" 2019: Minister of Economy, Trade and Industry Award "Complete Cardboard Conversion from Wooden Frame Packaging" 2020: Category Award for Large and Heavy Goods Packaging "All Cardboard Packaging for Self-Propelled RC Power Sprayers"
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Company information
◆Reinforced cardboard "Navi Ace" ◆Cardboard pallet "Navi Palette" We propose improvements to logistics challenges. 【Features】 ~90% of the raw materials are recycled paper~ - Lower CO2 emissions compared to other materials - Higher recyclability than other materials This contributes to carbon neutrality. ~Can be processed using the same methods as regular cardboard~ - Superior processability compared to other materials This allows for custom designs tailored to the contents, which can improve logistics efficiency and contribute to cost reductions such as transportation expenses. *Other materials = wood, iron or steel, plastic resin, paper tube materials, etc. Additionally, we established and relocated a new manufacturing facility in 2023, expanding our production scale. - Smoother deliveries across the Kanto region - Improved quality with new equipment - Production facilities that consider the global environment and labor conditions - Doubling production capacity enables the creation of packaging for heavier and more complex products. *As of September 2023, we changed our company name from Fukuno Cardboard Industry to Navi Ace Kanto.