For project, quality, and cost management! Calendar-type business management system FLiPS.
Centralized management of data from the manufacturing site. We visualize the collected data, such as equipment operating rates and product yields.
FLiPS is a system that manages various events related to lines, processes, facilities, equipment, and machinery in a chronological order using a calendar format. In addition to equipment management, it enables process management, quality management, traceability, and cost management. Recently, we have been receiving many inquiries regarding the management of manufacturing processes and quality. Do you have any of the following challenges or concerns? - I want to centrally manage data from the manufacturing site. - I want to collect data on equipment utilization rates and product yields. - I want to visualize the collected data. - I want to visualize the progress of operations. - I am being asked to pursue digital transformation (DX), but I don't know where to start, etc. With FLiPS, it is possible to digitize historical data by accumulating data on processes, progress, and achievements. Additionally, it can integrate with BI tools like Motion Board to visualize and understand the current situation in real-time, and it can connect with electronic document systems like i-Reporter to digitize manufacturing records and reporting tasks, reducing manual data entry work.
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basic information
FLiPS allows you to try a trial version by applying through our company website. Please experience its operability and features once. FLiPS has the following characteristics: ■ Simple Operability - Intuitive operation similar to Excel - Data management possible with minimal screen transitions - Hierarchical management of events - Multiple hierarchy settings available (can be managed from various perspectives) - Simple hierarchical management (easy to set and switch) - Simple data structure - Zoom in and out of the time axis - Status management of plans and actual results - Recording of content for plans and actual results, along with attachment of related files ■ Simple Data Structure FLiPS adopts a "hierarchical structure creation by aggregation method." This method allows for a simple data structure, enabling quick implementation. The advantages of this method are as follows: - Hierarchical representation is flexible as it does not use a fixed hierarchical structure. - Initial data input is easy, and data maintenance is also straightforward. - Aggregation is performed in the order set by the user. - The output function to Excel allows for data export and provides a procedure for bulk input, making re-input adjustments easy.
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Applications/Examples of results
Achievements ■ Sendai City Hall Adopted FLiPS as the asset management system for sewerage. - Utilization of risk matrix - Integration with GIS For high-risk facilities among pipelines and sewage treatment plants, construction is expedited, while the renewal period for low-risk facilities is extended, significantly reducing maintenance costs! ■ Idemitsu Kosan Co., Ltd. Used for budget application and performance management of oil storage facilities across Japan. - Utilized for equipment maintenance management of oil storage facilities operated by different contractors nationwide. The equipment is an asset of Idemitsu Kosan. - Budget applications from each oil storage facility are approved at Idemitsu Kosan headquarters → planning → implementation → historical documentation. - Due to security settings, data from other oil storage facilities can only be referenced. Updates can only be made to data from one's own oil storage facility. - Output of reports from FLiPS to the format of income and expenditure reports used before the introduction of FLiPS. - Utilized event detection function to identify work omissions and delays. - The event comment detection function reduces communication via phone and email, allowing the history to be preserved as a record of the equipment. ■ Others - Tokai Kotsu Kikai Co., Ltd. - Automotive parts manufacturers - Oil storage facilities - Petrochemical plants - Nuclear power plants
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Our company develops and sells a "Maintenance Management System" for managing and operating various plants, factories, and other facilities and assets. Currently, this system is undergoing significant evolution into a system that incorporates IoT technologies, such as sensor information and input from tablet devices, as well as AI technologies like machine learning, featuring functions for failure prediction and automatic scheduling. Additionally, as part of the recent trend of digital transformation (DX), there is a growing movement to digitize and automate manufacturing processes and research and development sites in factories to improve operational efficiency. In line with this trend, our company provides a solution aimed at enhancing efficiency in research and development environments, which is the Laboratory Information Management System (LIMS). This software includes features such as workflow management, data tracking, data management, data analysis, and integration of electronic lab notebooks.