[Technical Data] Collection of Examples of Aluminum Alloy and Copper Alloy Sand Casting *Limited Free Distribution!
Achieving short delivery times, high quality, high precision, and cost reduction! Satokin's sand casting technology! Capable of responding even without drawings through unique creativity and technology know-how.
This case study features Satokin's sand casting technology and the products manufactured using it. We introduce technologies that exceed the conventional wisdom of sand casting, such as "high-precision castings and large castings" and "the technology to cast aluminum and dissimilar material pipes." Our company can handle sand casting from ultra-precision small castings (100g) to ultra-large castings (1500kg) used in machine tools and ships. The beautiful casting surface that can only be achieved through our sand casting is a must-see for customers who care about appearance. You can also trust us with matters related to mechanical properties, such as distortion removal. 【Contents】 ■ There are many types of casting methods, but why sand casting? ■ Achieving <1.25mm thin-walled products> that exceed the common knowledge of sand casting ■ Realizing the technology to cast aluminum pipes with aluminum alloys that have the same melting point ■ Capability to produce large castings ■ Support for sand casting prototypes before mass production of aluminum die castings ■ Leave industrial robot parts to Satokin ■ Achieved designs with particular attention to detail ■ Capable of manufacturing products even without drawings ■ Color check support available *For more details, please refer to the PDF document or feel free to contact us.
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【Other Listings】 ■ Lightweight device parts that can be easily carried by women ■ Large bronze casting with an inner diameter of Φ760, requested by the customer to be free of casting defects ■ Prototyping of large cast products using inexpensive simple foam molds ■ Capable of producing cast products with a diameter of 1500mm ■ Leave distortion removal to us if you want to create high-precision castings ■ Memorial monuments that reflect the customer's wishes ■ Faithful to customer requests *For more details, please refer to the PDF document or feel free to contact us.
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At Satokin, we are building a unique casting plan to achieve high-precision and high-quality sand casting for both small and large items. We specialize in aluminum and copper alloys, developing our original know-how in sand casting technology, including mold design tailored to shapes and specifications, as well as the design of sand cores. We are also continuously working on the development of new methods to further improve quality. Our products are well-regarded for their reliable quality, even in cases requiring high confidentiality and strict standards against casting defects. By using fine-grained sand molds, we achieve surface roughness comparable to that of metal molds and realize a wall thickness of 1.25mm through our unique casting methods. 【Main Equipment】 Organic self-hardening sand regeneration treatment machine (alkali phenol) Continuous mixers: 3 units Molding lines: 2 lines (for large and small items) Melting furnaces: 5 units (copper alloy: 300kg, 680kg x 2; aluminum alloy: 200kg, 650kg x 2) Luminescent analysis device: 1 unit Three-dimensional measuring machine: 1 unit Fine cutter: 1 unit Vacuum pump: 1 unit Shot blast machines: 2 units (drum type, table type) Cranes: 4 units of 2.8t, 2 units of 1t (jib type)