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  6. [Case Study] Connection Solutions for Smart Factories

[Case Study] Connection Solutions for Smart Factories

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last updated:Oct 29, 2022

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Introducing a case study of the smart factory project by KOSF, a coalition by the South Korean government developing process automation solutions!

The Smart Cube is a modular block that performs individual dedicated tasks in processes such as quality inspection, including performance evaluation tests of individual parts, assembly by robots, and packaging in automated manufacturing processes. Each Smart Cube operates independently, executing different specialized tasks. These elements contribute to building a smart factory, allowing for simulation and modeling of the entire manufacturing process, thereby optimizing manufacturing costs and time based on prior analysis. The mobile Smart Cube is equipped with wheels. They can be individually linked between each Smart Cube to construct the entire manufacturing line. To build the production line, Smart Cubes are remotely navigated and automatically connected. Therefore, the connection points must be robust and able to withstand many connection cycles.

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csm_KOSF-smartcubes2-hip-2x-65469-jpg-orig_e2599fb074.jpg

[Case Study] Connection Solutions for Smart Factories

csm_KOSF-smartcubes2-hip-2x-65469-jpg-orig_e2599fb074.jpg
csm_KOSF-smartcubes2-hip-2x-65469-jpg-orig_e2599fb074.jpg
  • Related Link - https://www.staubli.com/en/connectors/success-stor…

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basic information

【CombiTac Required Specifications】 - Data communication (Ethernet) - Power supply - M2M (machine-to-machine) communication signals - Compressed air for air compressor - Durability for high connection cycles - Automatic connection alignment mechanism - High quality

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Applications/Examples of results

In the configuration of the connector, connections for data transfer, signals for man-to-machine communication used in controller panels, compressed air used in air clamps, and power supply are required. The Smart Cube is equipped with a plate that has two large guides on the left and right sides, and two mechanisms that automatically draw in and connect adjacent cubes. Therefore, the connector needs to be not only robust, safe, and highly reliable but also requires an alignment mechanism. Furthermore, manual bulk insertion and extraction via the housing allows the Smart Cube to interconnect very quickly, linking all devices at once. Connectors with the same configuration can be adapted for manual insertion and extraction using lever locks in the housing. Comment from Mr. Chan, Project Manager of KOSF: "I appreciate the support from the Stäubli staff and their dedication to our project. The modularity of the CombiTac solution, along with its robustness and reliability, makes it ideal for the interconnection of the Smart Cube."

Detailed information

  • csm_KOSF-smartcubes2-hip-2x-65469-jpg-orig_e2599fb074.jpg

    The Smart Cube is a modular block that performs individual dedicated tasks in automated manufacturing processes, including quality inspections such as performance evaluation tests of individual parts, assembly by robots, and packaging. Each Smart Cube operates independently, executing different specialized tasks. These elements contribute to building a smart factory, allowing for simulation and modeling of the entire manufacturing process, which optimizes manufacturing costs and time based on prior analysis. The mobile Smart Cubes are equipped with wheels, enabling them to link individually with each other to construct the entire production line.

  • csm_KOSF-CT-cuppling-claws-nim-2x-65281-jpg-orig_61ffb187fc.jpg

    To build the production line, the smart cubes are remotely navigated and automatically connected. Therefore, the connections need to be robust and withstand many connection cycles. The connector configuration requires connections for data transfer, signals for man-to-machine communication used in controller panels, compressed air used in air clamps, and power supply connections.

  • csm_KOSF-cuppling-closeup-nim-2x-65278-jpg-orig_dd96706b6a.jpg

    The Smart Cube is equipped with a plate that has two large guides on the left and right sides, as well as two mechanisms that automatically draw in and connect adjacent cubes. Therefore, the connector not only needs to be robust, safe, and reliable, but also requires an alignment mechanism.

  • csm_KOSF-CTwithHand-nim-2x-65284-jpg-orig_274a95c4b3.jpg

    Furthermore, the smart cube can be interconnected very quickly through manual bulk insertion and extraction using the housing, allowing all devices to be linked at once. The connectors with the same configuration can be manually inserted and extracted using a lever lock in the housing.

  • csm_KOSF-MrJang-cubes-nim-2x-65275-jpg-orig_5a5d62c2df.jpg

    KOSF is a coalition by the South Korean government that develops solutions in the fields of industrial machinery and process automation. Its main role is to support small and medium-sized enterprises that find it difficult to design smart factory solutions on their own. The goal is to advance the concept of Industry 4.0, improve the productivity of small and medium-sized enterprises, and establish a foothold in the market. Comment from Chan, KOSF Project Manager: "We appreciate the support from the Stäubli staff and their dedication to our project. The modularity, robustness, and reliability of the CombiTac solution are ideal for the interconnectivity of smart cubes."

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Modular rectangular connector CombiTac uniq main catalog

Modular rectangular connector CombiTac uniq main catalog

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Modular rectangular connector CombiTac direct main catalog

Modular rectangular connector CombiTac direct main catalog

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[Case Study] Introduction of CombiTac, a connection solution for SmartCube that realizes modularization for each manufacturing process.

[Case Study] Introduction of CombiTac, a connection solution for SmartCube that realizes modularization for each manufacturing process.

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Industry-Specific Solutions: Couplings Used in Automotive Manufacturing Processes [Fluid Connectors]

Industry-Specific Solutions: Couplings Used in Automotive Manufacturing Processes [Fluid Connectors]

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Stoeber has four business divisions: electrical connectors, fluid connectors, industrial robots, and textile machinery. Based on our exceptional expertise and years of accumulated know-how, we provide mechatronics solutions to various industrial sectors. Founded in 1892 as a small textile machinery repair shop near Zurich, Switzerland, Stoeber has grown into a global company operating in 28 countries and having distributors/agents in 50 countries across four continents. In 1983, Stoeber Co., Ltd. was established in Osaka as a unit for business in Japan. We have a showroom in Nishi-Tenma (Osaka), so please feel free to visit us (by appointment only).

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