[Case Study] Construction of a clean room for a cosmetics manufacturing factory within a warehouse.
A case where the existing ceiling was made into a skeleton, allowing for the securement of effective height during construction.
This is a case where a clean room was newly constructed at the request of a cosmetics manufacturer. It was necessary to design and build it under the condition of cleanliness level 100,000, in accordance with the cosmetics manufacturing industry permit [general]. Before constructing the clean room, the existing ceiling was opened up to utilize the ceiling space and ensure effective height. To achieve the cleanliness and pest control measures required by the client, it was necessary to overcome various challenges, but through collaboration with the design team, we were able to construct a clean room that exceeded their expectations. 【Issues】 ■ There was a concern about insufficient effective height due to the construction location being on the mezzanine of a gable warehouse. ■ High cooling capacity was required. ■ Floor-mounted air conditioning units and ceiling line ducts were not desirable. ■ Management of internal pressure, dust control from within, and pest control measures against flying and crawling insects were also necessary. *For more details, please refer to the PDF document or feel free to contact us.
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【Points】 - By exposing the existing ceiling, we were able to secure an effective height for construction. - We prioritized securing a workspace by installing ceiling cassette-type air conditioning units, while thoroughly confirming the building's structural integrity. - We designed a system where air cooled by the primary air conditioning unit is sent to the main room by the secondary air conditioning unit, achieving temperature control indoors without placing a heavy load on the air conditioning units. - In addition to maintaining positive pressure and managing airflow indoors, we also ensured thorough treatment of floor long sheets, gaps, and penetrations, achieving pest control measures. *For more details, please refer to the PDF document or feel free to contact us.*
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For more details, please refer to the PDF document or feel free to contact us.
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