Incorporating high precision and high rigidity technology into the die for plate forging using a general press.
Shinmei's plate forging primarily uses general press machines along with high rigidity and high precision molds. By keeping machine costs down, we achieve significant cost advantages.
Plate forging is a technology that incorporates cold forging forming techniques into press plate materials, allowing for partial reduction or increase of plate thickness and the processing of uneven shapes that could only be achieved through machining, within the pressing process. Shinmei integrates high-precision and high-rigidity technology into molds to realize plate forging with general presses, providing significant cost reduction benefits. 【Features】 - Diverse uneven shapes We propose shapes that can be achieved through plate forging according to the product's functionality. It is possible to form a variety of uneven shapes. - Cost image Shinmei's plate forging primarily utilizes "general press machines" and "high-rigidity, high-precision molds." By using in-house manufactured molds, we enable plate forging in areas that do not require high-end, high-rigidity press machines. This reduces machine costs and achieves significant cost advantages. *For processing examples and detailed information, please download the PDF materials or inquire by mentioning "Ipros site."
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■Single Stroke Press Equipment We increase production efficiency by arranging single stroke press equipment side by side to process multiple operations simultaneously. This allows us to accommodate not only small-scale production but also medium-scale production (tens of thousands of units per month). Furthermore, Shinmei's single stroke presses provide high added value by improving material yield compared to progressive presses and performing complex processing that cannot be done with progressive presses. By replacing other methods such as cutting, we can achieve cost reductions. ■Automatic Press Equipment This is a press machine for progressive presses. It operates automatically with a short cycle time, making it suitable for mass production. While there are limitations compared to single stroke presses, progressive presses can still achieve high-precision processing and techniques such as sheet forging. Additionally, optimization can sometimes be achieved through processing in combination with single stroke presses. ■Main Equipment for Molds With accumulated know-how, we provide consistent production from mold design to manufacturing. High-precision molds are processed with an alignment accuracy of less than 1μm. We support press processing with mold creation that meets the precision and cost requirements of press products.
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■Business Description Design and manufacturing of various press molds Press processing of various metal parts Machining of metal parts (milling and wire cutting)
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Our company is a specialized manufacturer of precision parts through pressing. We are particularly skilled in single-stroke molds and perform processes that cannot be automated due to the structure of the molds by hand. We can accommodate products that are difficult for robots to handle and those that do not have enough volume to warrant progressive dies.