Excellent ease of handling, long lifespan, increased productivity, cost reduction - urethane molds for CIP pressing in the production of powder metallurgy tools, plugs, stoppers, and other refractory materials.
High quality yet low price Short delivery time Round and long cylindrical/rod-shaped refractory materials produced by CIP pressing are often made using rubber molds. However, by using urethane molds instead of rubber molds, durability is improved and productivity increases. Furthermore, we can also accommodate special specification molding processes. "Application Case 1" We supply to a domestic powder metallurgy tool manufacturer in Japan. The cost performance is excellent, and above all, ease of handling has led to an increase in repeat orders. "Application Case 2" In the case of a major refractory manufacturer in South Korea, they originally purchased and used German-made urethane molds. However, the high cost and lack of flexibility in specifications, along with a short lifespan, negatively impacted the productivity of the refractory materials. In contrast, the urethane molds made by TU have excellent properties, with a lifespan four times that of the German urethane molds. With a 60% reduction in costs and a decrease in the frequency of mold part replacements, productivity has improved. Our company can manufacture and respond to individual customer requests in a short period of time. If you have any issues with molds, please feel free to consult with us.
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basic information
1) We can accommodate various hardness levels, dimensions, and shapes to meet diverse needs: hardness (Share A standard 45-95 degrees), and we can handle a wide range of inner diameters from simple cylindrical to square and many others. 2) With a stable quality management system built over more than 40 years, we have consistently met the needs of many customers over the years: accumulated know-how in hardness and dimensional quality management + use of high-quality materials. 3) Support for manufacturing cost reduction: We also address repairs of deformed urethane molds during use to reduce on-site costs. 4) During new product development, we provide rapid solutions and manufacturing support: We propose quick solutions during new product development, leading to the resolution of various issues. → Shortening initial delivery times, minimizing Try & Error during mass production of new products → Cost reduction + increased productivity + greater design flexibility. For detailed related materials, please feel free to contact us.
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Applications/Examples of results
We can make specific proposals based on the following needs: • Development of new product types requires corresponding urethane molds. • If you are using existing rubber molds or considering switching to urethane molds. • If you want to modify standardized urethane molds supplied by your existing CIP press manufacturer to fit your site, or if you are considering price comparisons and alternatives. • If you are considering replacing urethane molds that are due for replacement. • If modifications are needed due to deformation of the urethane molds in use or changes in equipment conditions. And so on…
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The purchasing department, materials department, and procurement department representatives, along with the requests from the manufacturing site. The gap between what is desired and what has been prepared. The gap in product price and quality. The people who are sought and the items they want, the sellers and buyers. Matching is the mission of our company, Sam Corporation. "Custom-made is expensive." "Imported goods are costly." If you have such an image, please feel free to consult with us. We will propose the best prices, quality, and delivery times both domestically and internationally. We engage with major manufacturers and small businesses both domestically and internationally. The wide range of items we handle is proof of our commitment to meeting various requests. Additionally, we receive numerous inquiries from companies seeking to explore overseas sales channels and those looking for products to improve productivity. Our company is dedicated to being a bridge between "customers" and the manufacturing site, and we welcome various consultations. We handle a wide range of overseas products, including those from Korea, and have a track record in developing sales channels for Japanese companies in Korea, technical cooperation with Korean companies, and contract processing. Please feel free to reach out to us, even for minor matters.