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  6. [Case Study] Introduction of precise temperature control in resin cutting processing significantly reduces defect occurrence rate.

[Case Study] Introduction of precise temperature control in resin cutting processing significantly reduces defect occurrence rate.

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last updated:Oct 19, 2021

蒲田工業
蒲田工業
  • Official site

The ability to design air conditioning when installing exhaust equipment together is a major point of our proposal!

We would like to introduce a case study that addresses the concerns of customers engaged in resin cutting processing. In a workspace equipped with 10 processing machines, temperature management was insufficient, leading to variations in dimensional accuracy for each machine. We received a request to improve yield by thoroughly managing the temperature. In response, we proposed the installation of a booth using insulation panels, taking into account the layout of the processing machines and the workflow. As a result, temperature management in the cutting processing area was optimized, improving processing accuracy and significantly reducing the defect rate, achieving the intended goals of the installation. [Issues] ■ High dimensional accuracy is required for the resin cutting products being produced. ■ The temperature during processing affects dimensional accuracy. ■ We want to collect the chips generated during cutting and keep the processing room clean. *For more details, please refer to the PDF materials or feel free to contact us.

    Insulation workHeat insulation and heat shielding methods
2021-10-15_16h58_18.png

[Case Study] Introduction of precise temperature control in resin cutting processing significantly reduces defect occurrence rate.

2021-10-15_16h58_18.png
2021-10-15_16h58_18.png
  • Related Link - https://www.kamata.co.jp/html/solution/case/id-011…

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【Points】 - By constructing the booth with insulation panels, the volume requiring temperature control is minimized, allowing for stable temperature management even with smaller air conditioning units. - By installing the air conditioning vents directly above each device, the temperature in the processing space is further stabilized. - By attaching a dust collection cover to the processing machine, shavings are efficiently collected. - The duct is designed to be extracted from the back of the cover, ensuring it does not interfere with work. - Air conditioning design considers the balance of intake and exhaust. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study] Introduction of precise temperature control in resin cutting processing significantly reduces defect occurrence rate.

[Case Study] Introduction of precise temperature control in resin cutting processing significantly reduces defect occurrence rate.

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蒲田工業

蒲田工業

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In the current situation where advanced technological capabilities are required of Japanese companies as a whole, we aim to be a trading company that not only possesses "integrity" and "technology," but also explores our customers' needs and responds to their requests.

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