Introduction of new NCF products applicable to press molding such as continuous compression molding.
Features Regarding design flexibility, there is a notable adaptability in specifications such as material selection, laminate composition, and stitch design. Additionally, it is possible to continuously produce substrates with reinforcing fibers oriented both vertically and horizontally, as well as diagonally, allowing for product proposals tailored to customer requirements. For imparting drapeability, the selection of reinforcing fibers and resins, design of basis weight, laminate composition, and stitch conditions can facilitate material deformation, or conversely, adjust the material to achieve shape stability under load. In terms of labor-saving in the molding process, during the lamination process, there is no need to separately laminate or inject resin layers as with conventional NCF; instead, cut materials can be directly laminated and heated under pressure to obtain molded products. Regarding the ability to achieve stable quality molded products, NCF-Resinply is a material where the reinforcing fibers (NCF) and resin layers are integrated through stitching, which minimizes disturbances in fiber orientation due to resin flow during heating and pressurization, thereby enhancing fiber orientation accuracy. As a result, the molded products can achieve various physical properties, including strength and rigidity, as intended by the designer.
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basic information
◆Reinforced fibers: Carbon fibers, glass fibers, aramid fibers, etc. ◆Thermoplastic resins: Types of resins: PA, PE, PP, PET, etc.; Forms of resins: Non-woven fabric or film ◆Basis weight: Basis weight of NCF layers: 75–300g/m²; Basis weight of thermoplastic resins: Total 20–400g/m² ◆Layer composition: Orientation angles of NCF: +30°–90°, -30°–90°, 0°; Insertion of thermoplastic resin layers: Can be inserted into any layer (however, if inserting at 0° with reinforcing fibers, it cannot be inserted into the upper layer at 0°). ◆Stitching thread: PET, PA, PEI, GF, etc. ◆Stitch design: Stitch structure, stitch length, and stitch pitch can be adjusted according to customer requirements and intended use.
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Applications/Examples of results
From the perspective of applying continuous molding processes, it is being considered as a material for the continuous production of molded products with the same cross-sectional shape. On the other hand, it can also be applied as a material for molding three-dimensional curved shapes. Additionally, due to the design of the material, it can possess required mechanical properties, as well as physical properties such as impact resistance, low water absorption, and heat resistance, which has garnered attention from various fields. NCF-Resinply can be composed of reinforced fibers in a continuous fiber state, resulting in a high strength development rate. Since thermoplastic resin is used as the matrix resin layer, it allows for faster molding cycles and enhances the toughness of the molded products. Its application in parts that require a balance of properties such as strength, rigidity, impact resistance, and cost is expected in fields such as aerospace and automotive.
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Company information
SHINDO is based on the philosophy that "the company exists for the sake of its people, not the other way around," and we strive to ensure that each employee embodies "common sense, integrity, and execution ability." ◆Textile Business◆ We offer a variety of fashion accessories through custom orders and standard products that support fashion in a more beautiful and functional way. SHINDO's brands, S.I.C. and SINFINITY, continuously launch new collections. We also provide new added value to people around the world in the field of apparel accessories and decorative ribbons. ◆Industrial Materials Business◆ SHINDO's technology, which shifts focus from fashion creation to industrial development, is utilized in the industrial materials sector, such as reinforcement materials and environmental materials, by integrating with various high-performance materials. ◆SC Business◆ Focusing on the excellent properties of silicone, we are researching and developing various silicone compounds that respond to industrial applications by combining with other materials.
