[Case Study] I want to automate a centrifuge on a low budget.

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DIBUCβ

last updated：Nov 18, 2022

松本機械販売

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We proposed the optimal specifications in response to Company K's request to "automate the centrifuge on a low budget."

From K Company, a chemical manufacturer: "The filter press currently used in the existing building does not achieve a good dewatering rate, so we are considering a centrifuge. We would like to automate the centrifuge, but the strength of the existing building is insufficient to install it on the second or third floors. However, we are in a situation where we cannot allocate a budget to rebuild the building, and we need a fully automatic machine that can be installed on the first floor." In response to this inquiry, we proposed and delivered the DIBUC model of a fully automatic suction-type centrifuge that can be installed on the first floor of the building. 【POINT】Suction transport that does not require a specific installation location ■ Equipment can be installed on the first floor The DIBUC, which features an upper suction discharge type, is a machine that simultaneously scrapes and sucks the cake after filtration and dewatering, transporting it to the next process. Instead of dropping the cake to a lower floor, it is sucked and transported to the next process, allowing the centrifuge to be installed on the first floor of the factory. ↓ Please check below for more details.

Related Link - https://mark3.co.jp/category/jisseki

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■Cake suction testing is possible It is possible to confirm the feasibility of cake suction transport, which is a concern with cake suction discharge, in advance using a 20L size test machine. ■Prevention of cake discharge blockage The delivered machine is a larger capacity model of 613L compared to the test machine, so it is designed to perform multi-stage scraping and speed control with an inverter-controlled scraping device to prevent the suddenly scraped cake from blocking the suction inlet. As a result of the delivery, we were able to significantly reduce investment costs, and the dewatering rate increased compared to filter presses, leading to a reduction in personnel involved in cake recovery. ■When the amount of cake scraped by the scraping device exceeds the amount discharged through the suction pipe, the pipe opening becomes buried in the crystals. However, in this machine, even in such cases, when the basket rotates, the crystals are stirred away by the pipe, creating a gap behind the pipe that is free of crystals. This gap continuously supplies an appropriate amount of air to the suction pipe, allowing it to operate without blockage and smoothly suction the crystals collected in the groove.