Surface treatment using ultrasonic surface elastic waves.
The Ultrasonic System Research Institute has developed (and published) methods to apply technologies using ultrasound and microbubbles for: 1) Relaxing residual stress near surfaces 2) Removing microscopic burrs in ultrasonic beauty devices. Through the technology that relaxes residual stress using ultrasound and microbubbles, we have experienced improvements in fatigue strength against metal fatigue, which leads to the uniformity of the surface of ultrasonic beauty devices and the efficiency of ultrasonic oscillation and propagation. This significantly changes the usage conditions of ultrasound (the dynamic characteristics of propagation frequency). In particular, the sound pressure level and propagation frequency of ultrasound vary greatly depending on the edge treatment of metal components that come into contact with the skin. By performing uniformity treatment, stable reproducibility and extended lifespan can be achieved. (This has been developed from achievements in ultrasonic cleaning.) We offer this technology as a consulting service.
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basic information
This is a new surface treatment technology using ultrasound, which includes general effects based on acoustic properties, and is considered to have significant characteristic operational techniques for the development of new materials, stirring, dispersion, cleaning, chemical reaction experiments, etc., that can be applied and developed. As a consulting response for surface treatment (stress relaxation) technology utilizing ultrasound and microbubbles, we provide the following: 1: Explanation of the principles 2: Description of specific equipment (design and manufacturing if necessary) 3: Explanation of operating methods and work know-how 4: Explanation of new ultrasound utilization technologies Note: The ultrasonic waves generated by ultrasonic beauty devices have a low output of 2 watts or less, but the following precautions are necessary: 1) In the case of a circular drum-like shape, high sound pressure occurs at specific frequencies due to resonance phenomena. 2) In the case of a plate-type, complex vibration phenomena occur due to resonance and nonlinear phenomena, leading to periodic large resonances (it is necessary to confirm the effects on the human body). Immediately after purchase, skin irritation may reach the level of an ultrasonic cleaning device. I believe it is important to measure and confirm the state of ultrasound propagating to the skin.
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Applications/Examples of results
Achievements and Examples 1: Surface modification of ultrasonic tanks 2: Surface modification of ultrasonic transducers 3: Surface modification of metal parts Sheet metal parts, screws, bolts, nuts... 4: Surface modification of resin parts Lenses, coated and painted parts... 5: Surface treatment of glass, ceramic, and resin parts 6: Surface treatment of heat-treated parts Welded parts, forged parts, die-cast parts... August 2008: Establishment of Ultrasonic System Research Institute ... January 2012: Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... September 2019: Development of "acoustic flow" control technology using ultrasonic probes February 2020: Ultrasonic oscillation control (patent application) March 2020: Ultrasonic welding (patent application) April 2020: Ultrasonic plating and ultrasonic processing (patent application) May 2020: Flow-type ultrasonic cleaning machine (patent application) ... February 2024: Development of surface treatment technology using megahertz ultrasonic waves May 2024: Development of optimization technology related to the combination of sound and ultrasonic waves June 2024: Development of optimization and evaluation technology related to tanks, ultrasonic waves, and liquid circulation
Detailed information
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Surface treatment technology using megahertz ultrasonic waves
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Surface treatment technology using ultrasound and fine bubbles
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Ultrasonic underwater propagation model
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Classification of Ultrasound
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Surface modification of ultrasonic water tanks
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Relaxation treatment of surface residual stress using ultrasound and fine bubbles.
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Surface modification of the weld joint
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Surface modification of ultrasonic probes
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Relaxation treatment of surface residual stress using ultrasound and fine bubbles.
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.