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  6. Surface modification technology (stress relaxation) of ultrasonic beauty devices.

Surface modification technology (stress relaxation) of ultrasonic beauty devices.

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last updated:Dec 03, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Surface treatment using ultrasonic surface elastic waves.

The Ultrasonic System Research Institute has developed (and published) methods to apply technologies using ultrasound and microbubbles for: 1) Relaxing residual stress near surfaces 2) Removing microscopic burrs in ultrasonic beauty devices. Through the technology that relaxes residual stress using ultrasound and microbubbles, we have experienced improvements in fatigue strength against metal fatigue, which leads to the uniformity of the surface of ultrasonic beauty devices and the efficiency of ultrasonic oscillation and propagation. This significantly changes the usage conditions of ultrasound (the dynamic characteristics of propagation frequency). In particular, the sound pressure level and propagation frequency of ultrasound vary greatly depending on the edge treatment of metal components that come into contact with the skin. By performing uniformity treatment, stable reproducibility and extended lifespan can be achieved. (This has been developed from achievements in ultrasonic cleaning.) We offer this technology as a consulting service.

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IMG_0988.jpg

Surface modification technology (stress relaxation) of ultrasonic beauty devices.

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  • Related Link - http://ultrasonic-labo.com/?p=19758

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basic information

This is a new surface treatment technology using ultrasound, which includes general effects based on acoustic properties, and is considered to have significant characteristic operational techniques for the development of new materials, stirring, dispersion, cleaning, chemical reaction experiments, etc., that can be applied and developed. As a consulting response for surface treatment (stress relaxation) technology utilizing ultrasound and microbubbles, we provide the following: 1: Explanation of the principles 2: Description of specific equipment (design and manufacturing if necessary) 3: Explanation of operating methods and work know-how 4: Explanation of new ultrasound utilization technologies Note: The ultrasonic waves generated by ultrasonic beauty devices have a low output of 2 watts or less, but the following precautions are necessary: 1) In the case of a circular drum-like shape, high sound pressure occurs at specific frequencies due to resonance phenomena. 2) In the case of a plate-type, complex vibration phenomena occur due to resonance and nonlinear phenomena, leading to periodic large resonances (it is necessary to confirm the effects on the human body). Immediately after purchase, skin irritation may reach the level of an ultrasonic cleaning device. I believe it is important to measure and confirm the state of ultrasound propagating to the skin.

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Applications/Examples of results

Achievements and Examples 1: Surface modification of ultrasonic tanks 2: Surface modification of ultrasonic transducers 3: Surface modification of metal parts Sheet metal parts, screws, bolts, nuts... 4: Surface modification of resin parts Lenses, coated and painted parts... 5: Surface treatment of glass, ceramic, and resin parts 6: Surface treatment of heat-treated parts Welded parts, forged parts, die-cast parts... August 2008: Establishment of Ultrasonic System Research Institute ... January 2012: Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... September 2019: Development of "acoustic flow" control technology using ultrasonic probes February 2020: Ultrasonic oscillation control (patent application) March 2020: Ultrasonic welding (patent application) April 2020: Ultrasonic plating and ultrasonic processing (patent application) May 2020: Flow-type ultrasonic cleaning machine (patent application) ... February 2024: Development of surface treatment technology using megahertz ultrasonic waves May 2024: Development of optimization technology related to the combination of sound and ultrasonic waves June 2024: Development of optimization and evaluation technology related to tanks, ultrasonic waves, and liquid circulation

Detailed information

  • IMG_3021.JPG

    Surface treatment technology using megahertz ultrasonic waves

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    Surface treatment technology using ultrasound and fine bubbles

  • IMG_7125dd.jpg

    Ultrasonic underwater propagation model

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    Classification of Ultrasound

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    Surface modification of ultrasonic water tanks

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    Relaxation treatment of surface residual stress using ultrasound and fine bubbles.

  • IMG_9911.jpg

    Surface modification of the weld joint

  • IMG_9645.jpg

    Surface modification of ultrasonic probes

  • IMG_8634.jpg

    Relaxation treatment of surface residual stress using ultrasound and fine bubbles.

catalog(15)

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Surface treatment technology using fine bubbles and ultrasound.

Surface treatment technology using fine bubbles and ultrasound.

TECHNICAL
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Technology Utilizing the Interaction of Ultrasonic Probes — Interaction Model of Ultrasound —

Technology Utilizing the Interaction of Ultrasonic Probes — Interaction Model of Ultrasound —

TECHNICAL
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Main factors of ultrasound utilization (interactions) ver2

Main factors of ultrasound utilization (interactions) ver2

TECHNICAL
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Surface treatment Ver2 using sweep oscillation control from 3 MHz to 20 MHz.

Surface treatment Ver2 using sweep oscillation control from 3 MHz to 20 MHz.

TECHNICAL
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Surface residual stress relaxation treatment using megahertz ultrasonic waves

Surface residual stress relaxation treatment using megahertz ultrasonic waves

TECHNICAL
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Ultrasonic technology for the maintenance and upkeep of piping systems.

Ultrasonic technology for the maintenance and upkeep of piping systems.

PRODUCT
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Surface treatment technology using ultrasound, microbubbles, and surface elastic waves.

Surface treatment technology using ultrasound, microbubbles, and surface elastic waves.

TECHNICAL
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Megahertz ultrasonic oscillation control probe (patent document)

Megahertz ultrasonic oscillation control probe (patent document)

PRODUCT
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Surface modification technology for components used in ultrasonic sound pressure measurement.

Surface modification technology for components used in ultrasonic sound pressure measurement.

TECHNICAL
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Ultrasonic system technology based on ultrasonic model.

Ultrasonic system technology based on ultrasonic model.

TECHNICAL
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Deaeration fine bubble generation liquid circulation system using commercially available gear pumps and magnetic pumps.

Deaeration fine bubble generation liquid circulation system using commercially available gear pumps and magnetic pumps.

TECHNICAL
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Relaxation treatment technology for surface residual stress using megahertz ultrasound - Control of surface elastic wave propagation -

Relaxation treatment technology for surface residual stress using megahertz ultrasound - Control of surface elastic wave propagation -

TECHNICAL
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Original ultrasonic control model utilizing abstract algebra (control model for nonlinear phenomena)

Original ultrasonic control model utilizing abstract algebra (control model for nonlinear phenomena)

TECHNICAL
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Ultrasonic cleaning technology at megahertz - Utilization technology of ultrasonic humidifier (1.7 MHz, 15 W)

Ultrasonic cleaning technology at megahertz - Utilization technology of ultrasonic humidifier (1.7 MHz, 15 W)

TECHNICAL
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Surface modification technology (stress relaxation) for ultrasonic beauty devices Ver2

Surface modification technology (stress relaxation) for ultrasonic beauty devices Ver2

TECHNICAL
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News about this product(14)

Surface modification technology

Surface modification technology using ultrasound and fine bubbles.

  • Product news

<< Deaeration Fine Bubble (Microbubble) Generation Liquid Circulation Device >> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the bubble size of the dissolved gas due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles (microbubbles) of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above deaeration fine bubble (microbubble) generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles (microbubbles), and when measuring the fine bubbles (microbubbles), the distribution amount of ultra-fine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled. 6) In a state where ultrasonic waves can be stably controlled, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of ultrasonic waves in the megahertz range (1-20 MHz).

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Ultrasonic technology" utilizing "statistical thinking.

Ultrasonic technology" utilizing "statistical thinking.

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The Ultrasonic System Research Institute is developing technologies related to effective "measurement, analysis, and evaluation methods" utilizing a <statistical approach> in the field of ultrasonic applications. <About the statistical approach> Statistical mathematics has both abstract and concrete aspects, and through contact with concrete entities, abstract ideas or methods are developed. This is the characteristic of statistical mathematics. (From "Statistics in Science" edited by Hiroshi Akaike) <Reference> The original software (analysis system) developed and created with reference to the program attached in the following book is executed and analyzed using the open-source statistical analysis system "R": "Fluctuations and Rhythms of Living Organisms: An Introduction to Computer Analysis" by Takao Wada, supervised by Hiroshi Akaike, Kodansha. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Nonlinear Oscillation Control of Ultrasonics

- Surface modification technology (stress relaxation) through nonlinear oscillation control of ultrasound -

  • Company news

The Ultrasonic System Research Institute has developed a technology that efficiently alleviates surface residual stress in components by controlling the nonlinear propagation state of ultrasound, utilizing the acoustic characteristics of the target objects through measurement, analysis, and control techniques related to the propagation state of ultrasound. With this technology to alleviate surface residual stress, it has become possible to improve the fatigue strength against metal fatigue. In particular, by considering the guided waves (surface elastic waves) of the target object in the settings of the ultrasound propagation state, we have developed control methods and tools that realize effective nonlinear stimulation to the target object. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This technology is offered as a consulting service. Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Ultrasound and surface elastic waves

Ultrasound and Surface Elastic Waves (Development Technology of Original Ultrasound System)

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The Ultrasonic System Research Institute has developed applied technology utilizing surface acoustic waves through ultrasonic control. By combining ultrasound and surface acoustic waves, we achieve dynamic control of ultrasonic propagation. The key point is the ability to efficiently control nonlinear phenomena caused by surface acoustic waves. As specific technologies, we have developed system technologies that control nonlinear phenomena (bi-spectral) resulting from the interaction of ultrasound with water tanks and tools, tailored to specific purposes (cleaning, stirring, stress relief, inspection, etc.). As a result of utilizing measurement and analysis techniques for ultrasonic propagation states, we have confirmed the realization of harmonic control and the ability to adjust nonlinear phenomena. The know-how lies in confirming and responding to the acoustic characteristics of the system (measurement, analysis, evaluation).

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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