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  6. The design report of the axial gap motor is currently available for free on JMAG!

The design report of the axial gap motor is currently available for free on JMAG!

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Soft magnetic composite material 'Somaloy(R)'

last updated:Sep 25, 2024

ヘガネスジャパン
ヘガネスジャパン
  • Official site

Introducing an example of electromagnetic design and design methods for pancake-type ultra-flat high-torque (axial gap type) motors utilizing powder magnetic cores with magnetic isotropy!

A design report for an axial gap motor that effectively utilizes the three-dimensional magnetic properties of the soft magnetic composite 'Somaloy(R)' has been made publicly available on the website of JMAG, an electromagnetic field analysis software provided by JSOL. 【Items included in the design report】 - Description of 'Somaloy(R)' material and overview of core manufacturing process - Concept of axial gap motor - Motor specifications, shape, and list of components - Model set including coil arrangement and motor simulation results 【Specifications Overview 12 Slots / 10 Poles Open Slot】 SSAFM DSAFM Maximum Output 4.9kW 7.7kW Rated Torque 3.1Nm 5.1Nm Speed 6000rpm 6000rpm Dimensions 110mm 110mm Shaft Length 41mm 66.2mm ★ The design report can be downloaded for free with a free registration on the JMAG site ★ Even those who are not JMAG users can download it by registering for free, so please access the hyperlink to the official JMAG website below. *If you would like to try designing with the JMAG model, please contact us separately. ↓ JMAG Official Website ↓

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イメージ画

The design report of the axial gap motor is currently available for free on JMAG!

イメージ画 DSAFM 2023.jpg
イメージ画 DSAFM 2023.jpg
  • Related Link - https://www.jmag-international.com/jp/motordesign-…

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basic information

▽JMAG User Conference 2024 Booth Information▽ Date: December 4 (Wednesday) - 5 (Thursday), 2024 Venue: Hamamatsucho Convention Hall, Tokyo Heganesu Co., Ltd. is a manufacturer specializing in metal powders and provides support for the three-dimensional magnetic circuit design of axial gap motors using the electromagnetic field analysis software JMAG. 【Use Cases and Target Audience】 ■ Those who want to try simulating axial gap motors using three-dimensional magnetic circuits that leverage magnetic isotropy ■ Those who want to perform principle design of simulation models but lack design resources and wish to do so easily 【Main Needs for Automotive Motors】 ■ High power density (i.e., miniaturization and cost reduction) ■ Desire to install motors in a more space-efficient manner than before ■ Want to reduce losses even in high-frequency ranges 【Overview of Axial Gap Motor Technology Design Support】 ■ Design Topology Please refer to the lineup section below ■ Basic Support - Three-dimensional magnetic circuit analysis using JMAG - 3D CAD modeling - Optimization using Mode Frontier - Winding design 【Official JMAG Product (Material) Partner】 ■ Database inclusion of soft magnetic composite material 'Somaloy(R)' on JMAG

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Applications/Examples of results

【Use Cases and Target Audience】 ■ Those who want to try simulating an axial gap motor using a three-dimensional magnetic circuit that leverages magnetic isotropy. ■ Those who want to perform principle design of simulation models but lack design resources or want to do it easily. 【Examples of Applications for Axial Gap Motors】 ■ Motors required for electric vehicles and hybrid cars that are compact and have high power density. - Traction motors - Drive motors - Auxiliary motors - In-wheel motors ■ Motors for industrial equipment - Water pump motors - Drive motors

Detailed information

  • AFMイメージ

    Axial gap motor (axial flux motor) single stator, single rotor type: image diagram

  • イメージ画

    Structure sample of YASA (Yokeless and Segmented Armature) motor.

  • DSAFM1.png

    Axial Gap Motor (Axial Flux Motor) Double Stator - Single Rotor Type (DSAFM): Image Diagram

  • DSAFM3内部構造.png

    Axial Gap Motor (Axial Flux Motor) Double Stator - Single Rotor Type (DSAFM): Structural Image Diagram

  • 実機ステータイメージ案2022追加.png

    Axial gap motor (axial flux motor) single stator, single rotor type: JMAG public design model actual stator production.

  • 実機ロータイメージ案2022追加.png

    Axial gap motor (axial flux motor) single stator, single rotor type: JMAG public design model prototype rotor.

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Model number overview
Single stator, single rotor type
Double stator, single rotor type
YASA type

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Soft magnetic composite (SMC) material 'Somaloy(R)' axial gap motor practical example

Soft magnetic composite (SMC) material 'Somaloy(R)' axial gap motor practical example

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Soft magnetic composite (SMC) material 'Somaloy(R)' application example in YASA Motor.

Soft magnetic composite (SMC) material 'Somaloy(R)' application example in YASA Motor.

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Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Product Information Catalog

Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Product Information Catalog

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Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Prototyping Material Catalog

Soft Magnetic Composite (SMC) Material 'Somaloy(R)' Prototyping Material Catalog

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Small and high-efficiency electric motor

Small and high-efficiency electric motor

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Research on Axial Gap Type Induction Motors

Research on Axial Gap Type Induction Motors

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Induction motor with rim drive for electric aircraft using pressed iron core (Somaloy®).

Induction motor with rim drive for electric aircraft using pressed iron core (Somaloy®).

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Soft magnetic material "Somaloy(R)" axial gap motor

Soft magnetic material "Somaloy(R)" axial gap motor

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News about this product(4)

Exhibited item: Axial gap motor prototype

Invitation to exhibit at TECHNO-FRONTIER 2024 Motor Technology Exhibition (featuring case studies on the adoption of Somaloy® focused on axial gap motors, etc.)

  • Seminar・Event

Heganes Japan Co., Ltd. will be exhibiting at the "TECHNO-FRONTIER 2024 Motor Technology Exhibition." At our booth, we will introduce the latest topics related to the soft magnetic composite material (SMC) 'Somaloy(R)', which is attracting attention as an environmentally friendly technology. This will include application examples for axial gap motors and our sustainability initiatives, including the CO2 emission calculations for Somaloy(R). 【Exhibition Schedule】 ◆ Various motor cores using SMC Application examples of Somaloy(R), which is effectively the benchmark for pure iron-based powder magnetic core materials: 1) Prototype evaluation product: Single stator, single rotor axial gap motor 2) Rim drive axial gap induction motor developed by Shizuoka Institute of Science and Technology 3) Actuator equipped with axial gap motor adopted by domestic manufacturers 4) YASA type motor 5) Low-speed, high-torque direct drive application transverse flux motor ◆ Sustainability 1) CO2 emissions of Somaloy(R) calculated based on ISO 14067 2) Introduction of climate change response roadmap

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<Product Carbon Footprint Display Example> AHC100.29

Heganes Japan will exhibit at the "2024 YOKOHAMA Automotive Technology Exhibition."

  • Seminar・Event

Heganes Japan will exhibit at the 2024 YOKOHAMA Automotive Technology Exhibition, which will be held from May 22 (Wednesday) to May 24 (Friday). At our booth, we plan to introduce carbon footprint metrics and case studies of metal powder applications (initiatives towards vehicle electrification) in two areas of environmentally friendly technology: sintering applications and soft magnetic applications. ◆ Introduction of sustainability activities 1) Product carbon footprint 2) Sintered material Astaloy CrS, known for its dimensional stability and recyclability ◆ Sintered gears for automotive transmissions 1) High-density molded gears (prototype) 2) Sintered large ring gears (prototype) 3) Other sintered components ◆ Various motor cores by SMC Application examples of Somaloy(R), the de facto benchmark for pure iron-based powder magnetic cores 1) Rim drive axial gap induction motor developed at Shizuoka Institute of Science and Technology 2) Actuators equipped with axial gap motors adopted by domestic manufacturers 3) Low-speed, high-torque direct drive applications transverse flux motors *Latest market trends can also be introduced We sincerely look forward to your visit.

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Prototype supported by Alvier PM-Technology.

Heganes Japan will exhibit at the "2023 YOKOHAMA Automotive Technology Exhibition."

  • Seminar・Event

Heganes Japan will be exhibiting at the 2023 YOKOHAMA Automotive Technology Exhibition, which will be held from May 24 (Wednesday) to May 26 (Friday). At our booth, we plan to showcase case studies of metal powder applications in two areas of interest: sintering applications and soft magnetic applications, focusing on environmentally friendly technologies (initiatives towards automotive electrification). ◆ Sintered Gears for Automotive Transmissions 1) High-density molded gear (prototype) 2) Development product examples supported by our affiliated company's comprehensive engineering service, Alvier PM-Technology 3) Sintered large ring gear (prototype) ◆ Various Motor Cores using SMC Application examples of Somaloy, which is effectively the benchmark for pure iron-based powder magnetic core materials 1) Rim drive axial gap induction motor developed at Shizuoka Institute of Science and Technology 2) Actuator equipped with axial gap motor adopted by domestic manufacturers 3) Low-speed, high-torque direct drive transverse flux motor * Latest market trends can also be introduced ◆ Sustainability Initiatives through sintering methods and pure iron-based powder magnetic cores We sincerely look forward to your visit.

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Prototype supported by Alvier PM-Technology.

Heganes Japan will exhibit at the "Automobile and Technology Exhibition 2022 YOKOHAMA."

  • Seminar・Event

Höganäs Japan will exhibit at the 2022 YOKOHAMA Automotive Technology Exhibition, which will be held from May 25 (Wednesday) to May 27 (Friday). Our booth will feature displays for sintering applications and soft magnetic applications. For sintering applications, we will introduce lubricants that are environmentally friendly and improve the density and strength of molded bodies. Additionally, we will showcase prototypes developed with the support of our group company, Alvier PM-Technology, a comprehensive engineering company for molds. Furthermore, as an application example utilizing the three-dimensional properties of the soft magnetic composite Somaloy, we will exhibit actual devices such as actuators that use axial flux motors and automotive choke coils. We can also provide information on the latest market trends. Dates: May 25 (Wednesday) to May 27 (Friday) (Online: May 25 to May 31) Venue: Pacifico Yokohama Our Booth: No. 172 <Note> We will take sufficient infection prevention measures for the exhibition, but please take care when visiting. If you have any questions, please contact the person in charge via email. <Contact for inquiries> Person in charge: Junpei Ikeda, Business Headquarters jumpei.ikeda@hoganas.com

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ヘガネスジャパン

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Heganes Co. started as a coal mining company in the village of Heganes in southern Sweden over 220 years ago in 1797. Since then, it has continuously led the global market as a pioneer in iron powder and metal powder, growing into the world's largest manufacturer of metal powders with an annual production capacity of 500,000 tons. Our vision is to inspire the industry to make more with less, improving resource efficiency and leading a wave of positive change. Heganes' metal powders are adopted as excellent materials for manufacturing parts and various other applications, serving as essential materials in many fields of industry. As the range of applications expands, we are developing a wide variety of products with different chemical compositions, particle sizes, and shapes, and Heganes continues to play a leading role in these developments, offering a rich and comprehensive product range unmatched by any other metal powder manufacturer, currently supplying over 3,500 types of products from 17 locations worldwide. Heganes Co. is globally active across the group towards achieving climate neutrality in all operations by 2037 to contribute to sustainable growth.

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