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  6. Zero CO2 Emissions: New Heat Treatment Method 'Nitriding Quenching' with Minimal Distortion Even for Thin Materials

Zero CO2 Emissions: New Heat Treatment Method 'Nitriding Quenching' with Minimal Distortion Even for Thin Materials

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last updated:Jul 19, 2023

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A new heat treatment method that contributes to "environmental impact reduction" and "low distortion" compared to conventional carburizing quenching! Zero CO2 emissions with ammonia quenching.

Aitec's "Nitriding Hardening" is a surface hardening heat treatment method that allows nitrogen to penetrate and diffuse into steel, followed by quenching from the austenite state, resulting in low distortion and unique properties. This heat treatment method involves the infiltration and solid solution of nitrogen into steel in the austenite region (γ) of the Fe-N2 phase diagram. It is then rapidly cooled to produce hard nitrogen martensite. Unlike conventional "carburizing hardening," this process uses ammonia for quenching, resulting in zero CO2 emissions during the treatment process! It can be proposed as a new treatment method that considers environmental impact. **Benefits of Nitriding Hardening** ★ No CO2 emissions due to ammonia quenching - High surface hardness of HMV800 or more even with SPCC materials - Lower quenching temperature than carburizing, resulting in low distortion (with a proven example of 50% reduction in distortion) - High resistance to softening - Total cost reduction without distortion correction ~ "Decarbonized Heat Treatment Nitriding Hardening Seminar" Video Now Available for Free! ~ ◆ Theme: Decarbonized Heat Treatment Nitriding Hardening Seminar - Exploring the Possibilities from Carburizing to Nitriding ◆ Available Video: Nitriding Hardening Mass Production & Development Case Studies ◆ How to View: From the YouTube link at the bottom of this page *For detailed information, please refer to the technical materials available for download in the [PDF Download] section below.

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Zero CO2 Emissions: New Heat Treatment Method 'Nitriding Quenching' with Minimal Distortion Even for Thin Materials

アイテック.png
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  • Related Link - http://www.aitech-inc.co.jp/index.html

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[Aitec's Strength 1: Contract Analysis of Heat Treatment Distortion] We analyze the amount of distortion before and after heat treatment using a 3D scanner, allowing for shape comparison before and after the treatment. We also accept requests for analysis only. [Aitec's Strength 2: Integrated Production] By providing integrated production of pressing and heat treatment, we can guarantee the dimensions of the products. We offer added value by consolidating the sourcing process.

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"Zero CO2 Emissions" Decarbonized Heat Treatment Method 'Nitriding Quenching'

"Zero CO2 Emissions" Decarbonized Heat Treatment Method 'Nitriding Quenching'

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[Technical Introduction Document] New Heat Treatment Method 'Nitriding Quenching'

[Technical Introduction Document] New Heat Treatment Method 'Nitriding Quenching'

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[Technical Information] Advantages of the New Heat Treatment Method 'Nitriding Quenching'

[Technical Information] Advantages of the New Heat Treatment Method 'Nitriding Quenching'

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[Technical Data] Collection of Heat Treatment Examples Including New Heat Treatment Method 'Nitriding Quenching'

[Technical Data] Collection of Heat Treatment Examples Including New Heat Treatment Method 'Nitriding Quenching'

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[Technical Information] Basic Knowledge of Nitriding Quenching Heat Treatment Method

[Technical Information] Basic Knowledge of Nitriding Quenching Heat Treatment Method

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Notice of the "Decarbonization Heat Treatment Nitriding Quenching Seminar" to be held on November 11 (Thursday) and November 17 (Friday).

  • Seminar・Event

Since last year's declaration of carbon neutrality by Prime Minister Suga, the call for "decarbonization" has been growing louder. Metal heat treatment has been faced with significant challenges as a processing stage that generates a high amount of CO2, leading to what can truly be called a "carbon shock." Our company has long been engaged in ammonia quenching, known as "nitriding quenching." I believe that the CO2-free "nitriding quenching" holds great potential as a decarbonized heat treatment method. In this seminar, we will have a presentation by a researcher studying "nitriding quenching," along with a case presentation from our company. You can register for this webinar (online seminar) for free. You are welcome to participate from your company or home computer or mobile device, so please feel free to sign up. 【Overview】 ■ Presentation: "Possibilities and Challenges of Nitriding Quenching" Masahiro Okumiya (Professor at Toyota Technological Institute, President of the Japan Society for Heat Treatment) ■ Case Presentation: "Our Company's Nitriding Quenching Mass Production & Development Cases" Osamu Fujita (President of ITEC Co., Ltd.) ■ Date: November 11 (Thursday) & November 17 (Friday) (Please choose your preferred date)

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Aitec Co., Ltd. is a company that manufactures and sells clutch and engine-related parts for two-wheeled and four-wheeled vehicles. Aitec promotes the slogan "Even small, shining in craftsmanship" and is capable of integrated production from pressing to assembly, centered around heat treatment. For transportation equipment parts, please feel free to contact Aitec Co., Ltd. 【Aitec Co., Ltd. Management Philosophy】 ☆Even small, shining in craftsmanship☆ We contribute to Japan as a technology-oriented nation through manufacturing that earns the trust and satisfaction of our customers. We pursue the happiness of all employees, both materially and spiritually, through the development of the company. 【Aitec Co., Ltd. Quality Policy】 We prioritize quality above all else and aim to create the highest quality products that satisfy our customers. To enhance customer satisfaction, each individual sets high goals and works towards achieving them through continuous improvement.

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