Robot sanding, polishing, deburring, and other tool exchange automation unit!
FerRobotics ACF-K
Freely automate various surface processing with a tool exchange system. The ultimate tool for robot polishing and deburring automation. Instant automatic pressure correction with a stroke of 35mm.
The ACF-K is a tool exchange unit that allows for easy attachment and detachment of hand tools such as angle grinders, belt sanders, orbital sanders, and die grinders. It enables simple automation with constant control of applied pressure, contributing to your company's labor-saving efforts. FerRobotics' Active Compliant Technology automatically corrects the "difference" in contact pressure (force) that occurs during processing against dimensional tolerances, curved shapes, and non-flat surfaces in grinding and polishing processes that require skilled techniques. It also automatically compensates for gravitational loads, allowing for grinding and polishing at a consistently set applied pressure. This technology can increase the speed at which devices and robots move along their trajectories, thereby enhancing processing speed and improving cycle times. Additionally, in robotic polishing and grinding, the ACF itself controls the applied pressure by adjusting its stroke, eliminating the need to move the heavy robot arm for corrections, which assists in improving the processing speed of robotic polishing. Furthermore, it automatically compensates for tool loads due to gravity, which varies with the robot's angle, ensuring a consistent applied pressure from any angle and enabling a finish without processing inconsistencies.
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basic information
Usage example videos are available on the official FerRovotics YouTube channel. Search for "FerRobotics"!! ◆Challenges addressed by automation of polishing and grinding using our technology - Reduction of labor costs and creation of profits through automation - Increased work speed and improved cycle time - Ability to reproduce high-quality finishes without individual differences - Mitigation of the risk of inheriting skilled worker issues - Relief from the "3K" jobs for workers - Consistent work with high reproducibility possible 24/7, 365 days a year - Cost reduction achievable by minimizing the consumption of consumables through consistent pressure during processing This is a UR+ product from Universal Robots.
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Applications/Examples of results
Automotive, aerospace, railway, sanitary products, grinding and polishing processes in steel mills (Example application videos available on the official YouTube channel. By FerRobotics.) Examples: Welding bead removal, welding spatter removal, pre-paint sanding, turbine blade polishing, sanding and polishing of sanitary and other ceramic products, deburring of cast parts, wind turbine blade polishing, acrylic glass polishing, and various types of buff polishing and mirror polishing. ◆ Polishing Processes - Grinding after laser brazing of the roof joints of automotive bodies - Removal of welding spatter, soot removal, sanding, and brushing at door entry points - Repair polishing - Pre-paint sanding - Polishing - Deburring and polishing of cast, metal, and plastic parts, etc.
Detailed information
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Using our patented technology, Active Compliant Technology (ACT), we provide the best solutions for robotic polishing and grinding, equipping industrial robots with tactile feedback to enhance flexibility, reliability, and profitability in manufacturing environments more than ever before. The ACT, optimized for robots, automatically measures the necessary pressing force, instantly compensates for complex surface shapes, and enables consistent processing with a fixed pressing force. It can also respond to sudden opposing forces, such as when the target workpiece moves. As a standard tool and as a custom package product tailored to special requirements, ACT clearly contributes to efficiency improvements in production processes that have previously been impossible to automate. By confirming the performance of our ACT solution, you will immediately feel the results. It brings overwhelming effectiveness to automated polishing and grinding (polishing, sanding, grinding, deburring, buffing, mirror finishing, etc.).
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Company information
FerRobotics Compliant Robot Technology is a technology development company based in Austria. As a global leader in the development and sales of units that give robots flexibility and sensory capabilities, we provide customers and business partners around the world with the highest quality experiences, earning their strong trust. Our patented Active Compliant Technology (ACT) enables robots to have a "perfect sense," making it applicable to most surface processing tasks and delicate handling operations that require precise contact. We offer solutions that automate tasks that have previously been impossible to automate in various industries, including automotive, aerospace, rail, and many others. We are a company that continuously pursues and strives for "perfection" to deliver solutions that achieve the highest quality standards and improve reliability. Our experience and advanced expertise have earned us high trust from users worldwide. We have many application example videos available on YouTube. We hope that by searching for FerRobotics, you can envision solutions to your company's challenges.