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  6. Non-contact and non-destructive measurement of residual stress in welded joints!

Non-contact and non-destructive measurement of residual stress in welded joints!

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last updated:Jun 15, 2021

パルステック工業
パルステック工業
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Non-contact & non-destructive! Easily measure residual stress that causes cracks and deformation in welded areas! Experience in measuring large structures!

Residual stress, which can cause cracking and deformation in welds, can be easily measured! The residual stress measurement device 'μ-X360s' solves this issue! 【Non-destructive and non-contact with X-rays】 ■ Achieves high-precision automatic measurement without relying on human eyes. ■ Unlike destructive testing, there is no need to create test pieces, reducing inspection costs. 【High-speed measurement】 ■ Measures ferrite-based materials in 60 seconds per point. ■ Sample setup is easy with the built-in camera. 【Safe with low X-ray dosage】 ■ Can be used safely with low X-ray dosage. Easy to set up controlled areas on-site. ■ With a shielding box, anyone can perform measurements. 【World's smallest and lightest class】 ■ Portable in the world's smallest and lightest class. ■ Suitable for on-site measurements, capable of measuring large components such as tanks, pipes, large structures like bridges, towers, and plants.

    Analysis and prediction system
_MG_4178.jpg

Non-contact and non-destructive measurement of residual stress in welded joints!

_MG_4178.jpg
_MG_4178.jpg

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★ The color mapping feature visualizes the stress distribution of welded parts. By using an XY automatic two-axis stage, stress distribution can be automatically measured. This can be utilized for predicting the remaining lifespan of products, maintenance indicators, and setting processing conditions. Additionally, we provide the necessary jigs and dedicated software for measurement. ★ Equipment rental and on-site measurement services On-site measurement service Experienced technicians from our company will conduct measurements on-site. The measurement results will be compiled into a report and submitted. Equipment rental service You can measure as much as you like during the rental period. It is safe with low X-ray exposure. The operation of the equipment is simple, so it can be used even without measurement experience. ★ [Case Study] Successful reduction of man-hours and heat treatment costs through understanding stress Heat treatment was being conducted to relieve stress in welded parts, but its effectiveness had not been verified. By measuring stress, unnecessary processes were identified, leading to a successful reduction in man-hours and costs.

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μ-X360s Option Introduction: Measurement of Heat Treatment Hardened Layer Depth

μ-X360s Option Introduction: Measurement of Heat Treatment Hardened Layer Depth

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パルステック工業

パルステック工業

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Pulse Tech Industries has aimed to be a "research and development-oriented manufacturing company" since its founding, working on numerous labor-saving devices and inspection equipment that are difficult to address with existing products, contributing to the improvement of our customers' productivity and quality. The "portable X-ray residual stress measurement device" and "fluorescent detection head" are products developed in-house by combining the elemental technologies we have cultivated over the years, and they have received high praise from various sectors. We offer optimal solutions tailored to our customers' needs, including challenging issues, custom equipment, joint development, and engineer dispatch, so please feel free to contact us. Engineers responding to custom needs (special specifications): X-ray handling technology - 37 X-ray work supervisors Circuit design technology - 3 electrical equipment assembly technicians Optical design technology - 10 international optical engineers Mechanical design technology - 7 mechanical design engineers - 19 metal materials testing technicians - 3 three-dimensional CAD users Software development technology - 23 information technology specialists - 2 software quality technicians - 3 holders of LabVIEW certification

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