[Case Study of Major Chemical Company A] Renovation of Aging Wastewater Treatment Facilities
Reduction of approximately 50% in power consumption! We will introduce a case study that achieved both the extension of lifespan and improvement of functionality by renovating aging wastewater treatment facilities!
At chemical giant Company A, the aging of equipment and concrete tanks was severe, and deterioration was quite noticeable. Although repairs were made every year, there were concerns within the company about whether they could maintain the current state and how long they could continue operations. Our company proposed a concept that allows for both the extension of the lifespan and the enhancement of functionality, based on the premise of utilizing existing tanks, achieving renovation without halting operations through meticulous investigation and consideration. As a result, we were able to achieve the extension of equipment lifespan and a significant reduction in running costs through renovation. **Effects of Renovation** **Extension of Equipment Lifespan** - Conducted seismic reinforcement work to avoid the risk of collapse during a major earthquake. - Significantly reduced investment costs compared to the construction of new tanks. **Significant Reduction in Running Costs** - Approximately 50% reduction in electricity consumption. - Approximately 70% reduction in sludge generation. - Recovery of methane gas from wastewater organic matter, leading to reduced fuel costs for the entire factory through energy creation. *For more details, please refer to the PDF document or feel free to contact us.*
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Overview of the Renovation Construction Plan Established ■STEP 1: Separation of Low and High Concentration Wastewater ■STEP 2: Introduction of Anaerobic Treatment ■STEP 3: Temporary Aeration Tank Conversion of Adjustment Tank ■STEP 4: Extension of Aeration Tank Lifespan Construction *For more details, please refer to the PDF document or feel free to contact us.
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For more details, please refer to the PDF document or feel free to contact us.
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Sumitomo Heavy Industries Environment Co., Ltd. has three main business pillars: the environmental systems business related to water treatment facilities for the private sector, the water and sewage business related to facilities for government agencies, and the analysis and measurement business concerning water quality, air, gas, and more. Moving forward, our company will continue to accurately respond to customer needs as a comprehensive water treatment manufacturer, including analysis, measurement, and development, providing total solutions for water treatment from plants to various unit equipment.